Gas Sensor Dual Temperature Control for Response Accuracy Trade-off

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Solution Overview

Problem

Existing gas sensors face challenges in achieving accurate and sensitive measurements due to temperature limitations, where operating at higher temperatures increases response time but decreases accuracy, and lower temperatures enhance sensitivity but slow down response times, while poor thermal control affects their performance.

Innovation Solution

A gas sensing apparatus comprising a gas sensor, temperature sensor, and dual temperature adjusting units for precise temperature control, allowing the gas sensor to be set to a constant predetermined temperature, either higher or lower than the fluid temperature, to optimize sensitivity and response time based on environmental conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the gas sensor operates at higher temperature, then the response time is faster, but the measurement accuracy decreases

Engineering Contradiction:
Improveresponse timeVSAvoidmeasurement accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent implements dynamic temperature adjustment by providing both heating and cooling capabilities to the gas sensor. The system can dynamically change the sensor temperature based on operational requirements, switching between higher temperatures for faster response and lower temperatures for higher accuracy, thus resolving the static trade-off between response time and measurement accuracy.

Inventive Principle:
Principle #15Dynamics

2Measurement precision

If the gas sensor operates at lower temperature, then the sensitivity and accuracy increase, but the response time becomes slower

Engineering Contradiction:
Improvesensitivity and accuracyVSAvoidresponse time
Core Design Contradiction:
Measurement precisionVSSpeed

Solution Approach 1:

The system enables dynamic temperature control with both heating and cooling functions, allowing the sensor to operate at lower temperatures for enhanced sensitivity and accuracy when needed, while maintaining the capability to quickly raise temperature for faster response when required, thus dynamically balancing the trade-off between precision and speed.

Inventive Principle:
Principle #15Dynamics

3Stability of the object's composition

If only a heating device is used to control the gas sensor temperature, then the sensor can be maintained at a constant temperature, but the operational temperature is limited to above the fluid temperature

Engineering Contradiction:
Improvetemperature stabilityVSAvoidoperational temperature range
Core Design Contradiction:
Stability of the object's compositionVSAdaptability or versatility

Solution Approach 1:

The patent implements a dual-function temperature control system that can both heat and cool the gas sensor. This universal temperature adjusting unit can maintain the sensor at a constant temperature above, below, or equal to the fluid temperature, greatly expanding the operational temperature range and adaptability to different environmental conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Measurement precision

If the gas sensor temperature is allowed to drop near the fluid temperature, then the sensitivity increases, but the thermal control becomes poor

Engineering Contradiction:
ImprovesensitivityVSAvoidthermal control
Core Design Contradiction:
Measurement precisionVSStability of the object's composition

Solution Approach 1:

The system provides dynamic thermal control with both heating and cooling capabilities, allowing the sensor to maintain stable operation near fluid temperature when high sensitivity is needed, while having the capability to quickly adjust temperature to restore thermal stability when environmental conditions change, thus dynamically balancing sensitivity and thermal control.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the gas sensor to maintain stability and sensitivity over time while quickly responding to gas changes by simultaneously using heating and cooling units to adjust the sensor's temperature, optimizing performance for varying environmental conditions.

Implementation Method 1

The first temperature adjusting unit may provide heating to the gas sensor

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

The second temperature adjusting unit may provide heating or cooling to the gas sensor

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

One example of a gas sensor may be based on the catalytic dissociation of gas on the surface of a palladium alloy

Methodology Applied
Scientific EffectCatalytic dissociation: Catalysis

Implementation Method 4

these dissolved protons may migrate to insulating interfaces and may be detected using, for example, capacitors

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 5

A gas sensing apparatus may include a gas sensor, temperature sensor, and first and second temperature adjusting units

Methodology Applied
Scientific EffectTemperature sensing:

Data Source

PatentUS10197519B2Gas sensing systems and methods
Publication Date: 2019.02.05 H2SCAN CORP
  • US10197519B2 patent drawing
  • US10197519B2 patent drawing
  • US10197519B2 patent drawing

AI summary

An apparatus and method for sensing the amount of a gas in a fluid are disclosed. The apparatus may include a gas sensor, a temperature sensor, a first temperature adjusting unit, or a second temperature adjusting unit. The first and second temperature adjusting units may control the temperature of the gas sensor. The first and second temperature adjusting units may each be used to control the temperature of the gas sensor. According to one technique, they may be used simultaneously to control the temperature of the gas sensor. The temperature sensor may be used to sense the temperature of the gas when it has stabilized to the fluid temperature in which it is being used and the temperature of the gas sensor when it is being controlled by at least one of the first or second temperature adjusting units.