Gate-to-Drain Via Layout for Compact SRAM Routing

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Solution Overview

Problem

Static random-access memory (SRAM) area reduction is increasingly difficult in advanced technology nodes due to complex gate-to-drain connections, which complicate manufacturing and increase processing complexity.

Innovation Solution

Incorporation of an L-shaped middle via for gate-to-drain connection, allowing for the removal of a sacrificial gate and nanostructure channels, and the formation of a dielectric replacement layer to reduce SRAM area, relax gate isolation, and simplify routing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional gate-to-drain connections are used in advanced technology nodes, then manufacturing complexity increases and processing becomes more difficult, but SRAM area reduction becomes increasingly difficult

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidSRAM area
Core Design Contradiction:
Ease of manufactureVSArea of stationary object

Solution Approach 1:

The patent introduces an L-shaped middle via that extends in both vertical and lateral directions, transitioning from a conventional vertical via to a three-dimensional structure. This L-shaped via connects the gate contact to the drain contact by extending laterally beneath the gate structure and then vertically to reach the drain, thereby reducing overlay complexity while optimizing area utilization through spatial reconfiguration

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The L-shaped middle via acts as an intermediary structure that mediates the connection between gate and drain contacts. By introducing this intermediate via structure with both lateral and vertical portions, the patent simplifies the routing path and reduces the overlay precision requirements compared to direct gate-to-drain connections, while simultaneously enabling more compact SRAM cell layout

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If L-shaped middle via is used for gate-to-drain connection, then SRAM area is reduced and routing is simplified, but via structure complexity increases

Engineering Contradiction:
ImproveSRAM areaVSAvoidvia structure complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The L-shaped middle via is segmented into two distinct portions: a lateral portion that extends beneath the gate structure and a vertical portion that connects to the drain contact. This segmentation allows each portion to be optimized independently for its specific function, with the lateral portion providing horizontal routing and the vertical portion providing vertical connection, thereby managing complexity through functional decomposition

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The L-shaped middle via structure embeds the lateral extension within the broader device layout, nesting the via path beneath existing gate structures. This nesting approach allows the via to utilize unused vertical and lateral spaces within the SRAM cell, achieving area reduction without adding external structural complexity to the overall device architecture

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS20250357317A1Device with gate-to-drain via and related methods
Publication Date: 2025.11.20 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250357317A1 patent drawing
  • US20250357317A1 patent drawing
  • US20250357317A1 patent drawing

AI summary

A device includes: a first stack of first semiconductor nanostructures; a second stack of second semiconductor nanostructures on the first stack of first semiconductor nanostructures; a third stack of first semiconductor nanostructures adjacent the first stack; a first gate structure wrapping around the first stack and the second stack; a second gate structure wrapping around the third stack; a gate isolation structure between the first gate structure and the second gate structure; a dielectric layer on the second gate structure and laterally abutting the gate isolation structure; and a via. The via includes: a first portion that extends in a first direction, the first portion being on the first gate structure, the gate isolation structure and the dielectric layer; and a second portion that extends in a second direction transverse the first direction.