Gate Driver Stage Using Intermediate Gate Voltage for SiC MOSFET Stability

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Solution Overview

Problem

SiC MOSFETs in vehicle inverters experience instability due to threshold voltage increase over time and parasitic switching-on, which can lead to unintended switching and increased power losses.

Innovation Solution

A gate driver stage comprising a first and second power transistor, with a node connected to the gate terminal of a normally-off power transistor, utilizing a third voltage terminal with a voltage value between the first and second voltage values to stabilize the threshold voltage and prevent parasitic switching-on.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If SiC MOSFETs are switched between positive and negative gate voltages, then switching capability is improved, but threshold voltage instability and parasitic switching-on occur over time

Engineering Contradiction:
Improveswitching capabilityVSAvoidthreshold voltage stability
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The gate driver stage applies a third voltage value (between the first and second voltage values) to the gate terminal before the actual switching operation. This preliminary voltage application prepares the MOSFET by filling interface states with electrons, thereby stabilizing the threshold voltage before positive or negative switching voltages are applied, preventing both threshold voltage drift and parasitic switching-on

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A third voltage value serves as an intermediary between the positive first voltage value and the negative second voltage value. This intermediate voltage level is applied to the gate terminal to stabilize the MOSFET's threshold voltage by charge compensation, allowing the MOSFET to switch between positive and negative voltages without experiencing threshold voltage instability or parasitic switching-on

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If SiC MOSFETs are turned off at 0 V, then threshold voltage stability is improved, but parasitic switching-on occurs unintentionally

Engineering Contradiction:
Improvethreshold voltage stabilityVSAvoidparasitic switching-on
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The gate driver stage applies different voltage values to the gate terminal depending on the specific operating condition. When turning off the MOSFET, instead of applying 0 V which causes parasitic switching-on, a third voltage value (negative but greater than the second voltage value) is applied locally at the gate terminal to maintain stability without triggering parasitic effects

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250080109A1Gate driver stage, and method for operating a gate driver stage
Publication Date: 2025.03.06 ROBERT BOSCH GMBH
  • US20250080109A1 patent drawing
  • US20250080109A1 patent drawing

AI summary

A gate driver stage. The gate driver stage has a first power transistor including a first drain terminal and a first source terminal, with a second power transistor including a second drain terminal and a second source terminal. The first source terminal is electrically conductively connected to the second drain terminal and the first drain terminal is electrically conductively connected to a first voltage terminal. The second source terminal is electrically conductively connected to a second voltage terminal. The first voltage terminal has a first voltage value and the second voltage terminal has a second voltage value, the second voltage value being smaller than the first voltage value. A node is arranged between the first power transistor and the second power transistor, and is electrically conductively connected to a third gate terminal of a normally-off power transistor, and the third gate terminal can be controlled via the node.