Gate Recess Nanostructure Transistor for Threshold and Leakage Control

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Solution Overview

Problem

Nanostructure transistors face challenges such as standby leakage and threshold voltage mismatch issues due to inadequate gate control in bottom planar transistors, leading to performance degradation in SRAM devices.

Innovation Solution

The semiconductor device incorporates a gate structure that extends below the substrate surface for at least half of the channel width, providing extra sidewall gate control, and P-type epitaxial S/D features are deeper recessed than N-type, enhancing strain for improved on-current and reducing dopant out-diffusion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional gate structures are used in bottom planar transistors, then device fabrication is simpler, but gate control is inadequate leading to standby leakage and threshold voltage mismatch

Engineering Contradiction:
Improvegate controlVSAvoidgate structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gate structure extends vertically into the substrate, transitioning from a planar surface-mounted configuration to a three-dimensional structure that wraps around the channel region. This vertical extension provides additional sidewall gate control surfaces, improving electrical control over the channel while maintaining compatibility with conventional fabrication processes.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If P-type and N-type epitaxial S/D features are at the same depth, then fabrication is simpler, but dopant out-diffusion and strain effects are not optimized

Engineering Contradiction:
Improvedopant retentionVSAvoidfabrication process
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Different depths are provided for P-type and N-type epitaxial source/drain features based on their specific requirements. The P-type features extend deeper into the substrate to reduce dopant out-diffusion, while N-type features are positioned to optimize strain effects. This localized differentiation optimizes performance for each transistor type without requiring complete process redesign.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS11991872B2Semiconductor device with gate recess and methods of forming the same
Publication Date: 2024.05.21 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11991872B2 patent drawing
  • US11991872B2 patent drawing
  • US11991872B2 patent drawing

AI summary

Semiconductor device and the manufacturing method thereof are disclosed. An exemplary semiconductor device includes a substrate including top portions isolated by an isolation structure, first semiconductor layers over a first top portion of the substrate in a first region, and a first gate structure wrapping each of the first semiconductor layers and covering a top surface and sidewalls of the first top portion of the substrate extending above the isolation structure. The first semiconductor layers are stacked up and separated from each other, and each first semiconductor layer has a first width. A bottom surface of the first gate structure is below the top surface of the substrate for a first depth which is at least half of the first width.