Gate-Source Control Circuit for Surge and Switching Loss

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Solution Overview

Problem

Existing control circuits for semiconductor switches face challenges in reducing surge voltage and switching loss when the switching element turns OFF, as they fail to effectively manage the current variation rate and electromotive forces generated during this process.

Innovation Solution

A control circuit comprising an inductor, a capacitor, and a resistor is connected between the gate and source of the switching element, allowing electric current to flow in response to electromotive force generation, which helps in reducing the surge voltage by managing the current variation rate and discharge current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional control circuit is used for the switching element, then the circuit structure is simple, but the surge voltage applied to the switching element increases and switching loss increases

Engineering Contradiction:
Improvesurge voltage reductionVSAvoidcontrol circuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces an inductor as an intermediary component connected between the gate and source of the switching element. This inductor mediates the current flow during switching transitions, limiting the rate of change of gate-source voltage (dVgs/dt) and thereby reducing surge voltage applied to the switching element while maintaining circuit simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a simple RC circuit configuration with readily available components (resistor, capacitor, and inductor) to achieve surge voltage suppression. These components are inexpensive and commonly used in electronic circuits, providing an economical solution without requiring complex or specialized parts

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Loss of energy

If the switching element turns OFF rapidly, then the switching loss is reduced, but the surge voltage applied to the switching element increases

Engineering Contradiction:
Improveswitching lossVSAvoidsurge voltage
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The patent uses an inductor with inherent inductance to dynamically control the current flow during switching transitions. The inductor automatically adjusts its opposition to current change based on the rate of change (di/dt), providing dynamic suppression of surge voltage while allowing rapid switching to reduce energy loss

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the electrical parameters of the control circuit by introducing an inductor, which alters the time constant and impedance characteristics of the gate drive circuit. This parameter change enables the circuit to simultaneously achieve fast switching (low loss) and surge voltage suppression

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed control circuit effectively reduces surge voltage and switching loss by controlling the current variation rate and discharge current, enabling smoother switching operations and extending the lifespan of the semiconductor switch.

Implementation Method 1

an inductor L1, a circuit element 5 connected in series to the inductor L1 between the gate G1 and the source S1... generation of electromotive force in the inductor L1

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS12191848B2Control circuit and switch device
Publication Date: 2025.01.07 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US12191848B2 patent drawing
  • US12191848B2 patent drawing
  • US12191848B2 patent drawing

AI summary

A control circuit controls a switching element including a gate and a source corresponding to the gate. The control circuit includes an inductor, a circuit element, and a resistor. The inductor is connected between the gate and the source of the switching element. The circuit element is connected in series to the inductor between the gate and the source. The circuit element allows an electric current to flow therethrough in response to generation of electromotive force in the inductor. The resistor is connected in parallel to the inductor and the circuit element between the gate and the source.