Germanium ALD Surface Treatment for High-k Dielectric Stability

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Solution Overview

Problem

The instability of germanium oxides hinders the achievement of good electrical properties in thin films deposited on germanium substrates, as they lack a stable native oxide, leading to poor results in high-k dielectric layer deposition.

Innovation Solution

Surface treatment of germanium substrates to form a uniform layer of GeOx or GeOxNy, followed by the deposition of a passivation layer, facilitates atomic layer deposition (ALD) of high-k dielectric layers, ensuring good reactive sites and preventing disruption of the surface termination.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If germanium oxide is used as a native oxide layer for ALD deposition, then the deposition process can proceed, but the electrical properties of the deposited thin film deteriorate due to oxide instability

Engineering Contradiction:
Improvedeposition processabilityVSAvoidelectrical properties
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies preliminary action by treating the germanium substrate surface before ALD deposition to create a stable surface termination layer. This pre-treatment step forms a controlled GeOx or GeOxNy layer that provides stable reactive sites for subsequent ALD processes, preventing the instability issues that would otherwise occur with native germanium oxide.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the chemical parameters of the surface layer by controlling the oxidation state and composition of the surface termination. By adjusting the surface chemistry to form specific GeOx or GeOxNy compositions with controlled stoichiometry, the patent achieves both stability for ALD deposition and good electrical properties in the final thin film.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If surface treatment is applied to form uniform GeOx or GeOxNy layer, then ALD deposition quality improves, but process complexity increases

Engineering Contradiction:
Improveinterface qualityVSAvoidprocess steps
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into the surface treatment step: oxidation to form GeOx/GeOxNy, surface passivation, and creation of ALD-reactive sites all occur in an integrated process sequence. This combination achieves high interface quality while managing process complexity through systematic integration of treatment steps.

Inventive Principle:
Principle #5Merging (Combining)

3Productivity

If high-k dielectric layers are deposited on germanium without proper surface treatment, then deposition speed is maintained, but electrical properties and interface quality deteriorate

Engineering Contradiction:
Improvedeposition rateVSAvoidelectrical properties
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent performs preliminary surface treatment to establish stable reactive sites before ALD deposition begins. This pre-preparation ensures that subsequent high-k dielectric layer deposition proceeds at optimal rates with excellent electrical properties, as the surface is pre-conditioned to facilitate proper film formation without compromising productivity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in high-quality interfaces and electrical properties for the deposited thin films, improving the stability and performance of the germanium-based dielectric layers.

Implementation Method 1

the treatment includes the formation of an ultra-thin layer of GeOx or GeOxNy

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 2

deposition of a thin film by ALD

Methodology Applied
Scientific EffectAtomic layer deposition: Chemical Vapour Deposition

Data Source

PatentUS7704896B2Atomic layer deposition of thin films on germanium
Publication Date: 2010.04.27 ASM INTERNATIONAL NV
  • US7704896B2 patent drawing
  • US7704896B2 patent drawing
  • US7704896B2 patent drawing

AI summary

Germanium has higher mobility than silicon and therefore is considered to be a good alternative semiconductor for CMOS technology. Surface treatments a can facilitate atomic layer deposition (ALD) of thin films, such as high-k dielectric layers, on germanium substrates. Surface treatment can comprise the formation of a thin layer of GeOx or GeOxNy. After surface treatment and prior to deposition of the desired thin film, a passivation layer may be deposited on the substrate. The passivation layer may be, for example, a metal oxide layer deposited by ALD.