Germanium-Silicon Electroabsorption Modulator With Parallel PIN Junction

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Solution Overview

Problem

Current silicon-based electro-absorption modulators face challenges such as complex manufacturing processes, high coupling losses, and sensitivity to temperature due to direct coupling methods between silicon and germanium waveguides, which affect modulation bandwidth and power consumption.

Innovation Solution

A silicon-germanium electro-absorption modulator is designed with a modulation layer grown by selective epitaxy and a parallel PIN junction structure, simplifying the manufacturing process and reducing coupling losses, achieving high 3 dB bandwidth and low power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If direct coupling by alignment is used between germanium modulation area and silicon waveguide, then coupling is achieved, but end surface reflection causes coupling loss and manufacturing complexity increases

Engineering Contradiction:
Improvemanufacturing complexityVSAvoidcoupling loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent introduces a silicon dioxide layer as an intermediary between the germanium modulation area and silicon waveguide. This intermediary layer eliminates direct contact between the two materials, preventing end surface reflection and coupling loss while simplifying the manufacturing process by avoiding complex alignment requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The coupling structure is segmented into distinct layers: silicon waveguide, silicon dioxide intermediary layer, and germanium modulation area. This segmentation allows each component to be optimized independently and reduces the complexity of direct coupling between dissimilar materials.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If PIN junction is manufactured on germanium modulation area, then electrical control is achieved, but light absorption in doping area causes absorption loss

Engineering Contradiction:
Improveelectrical controlVSAvoidabsorption loss
Core Design Contradiction:
Ease of operationVSLoss of energy

Solution Approach 1:

The silicon dioxide layer acts as an optical intermediary that separates the light path from the doped regions. Light propagates through the silicon waveguide and couples to the germanium modulation area through the oxide layer, avoiding direct interaction with the doped regions that would cause absorption loss, while electrical control is maintained through the PIN junction structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If horizontal PIN junction structure is used, then coupling structure is formed, but propagation loss increases due to insufficient mode field stability

Engineering Contradiction:
Improvecoupling structure formationVSAvoidpropagation loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent transitions from a horizontal PIN junction configuration to a vertical configuration. This dimensional change allows the light propagation direction to be perpendicular to the PIN junction plane, enabling mode field stability to be maintained while achieving the desired coupling structure. The vertical orientation provides better confinement and stability for the optical mode.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

4Ease of manufacture

If vertical PIN junction with wide silicon-germanium modulation area is used, then n++ Si structure is manufactured easily, but multiple modes in modulation area affect communication capacity and transmission distance

Engineering Contradiction:
Improven++ Si structure manufacturingVSAvoidcommunication capacity
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent applies local quality by creating laterally varying doping concentrations in the silicon-germanium modulation area. The doping concentration is higher at the edges and lower in the center, which provides better mode confinement and maintains single-mode operation while still allowing easy manufacturing of the n++ Si structure. This localized variation in doping quality resolves the contradiction between manufacturing ease and communication capacity.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a compact, low-power consumption modulator with high 3 dB bandwidth and minimal insertion loss, overcoming the limitations of existing modulators by using a parallel PIN junction and selective epitaxy to optimize waveguide modes and reduce manufacturing complexity.

Implementation Method 1

the modulator based on electro-absorption refers to an optical signal modulation component that is manufactured by using an electro-optic effect (Franz-Keldysh effect) in a semiconductor

Methodology Applied
Scientific EffectFranz-Keldysh effect: Franz-Keldysh Effect

Implementation Method 2

a modulation layer grown by selective epitaxy

Methodology Applied
Scientific EffectEpitaxy: Epitaxy

Data Source

PatentEP3163359B1Germanium-silicon electroabsorption modulator
Publication Date: 2020.04.22 HUAWEI TECH CO LTD
  • EP3163359B1 patent drawingFigure 1~2(a)
  • EP3163359B1 patent drawingFigure 2(b)~3
  • EP3163359B1 patent drawingFigure 4(a)~4(b)

AI summary

An electro-absorption modulator (100) is provided, including: a substrate layer (110), including a silicon substrate (112) and an oxide layer (114) disposed on the silicon substrate; top-layer silicon (120), formed on the oxide layer (114), where a waveguide layer (122) is formed on the top-layer silicon (120); a doping layer, including a first doping panel (132) and a second doping panel (133), where a first-type light doping area (134) is formed on the first doping panel (132), a second-type light doping area (135) is formed on the second doping panel (133), and the first-type light doping area (134), the waveguide layer (122), and the second-type light doping area (135) form a PIN junction; and a modulation layer (140), disposed on the waveguide layer (122) and connected in parallel to the PIN junction. For an incident beam with a specific wavelength, when a modulating electrical signal is reversely applied to the PIN junction, a light absorption coefficient of the modulation layer (140) for the beam changes with the modulating electrical signal, and after the beam passes through a modulation area, optical power of the beam also correspondingly changes, so that electro-optic modulation is implemented for the beam.