Getter Sheet Activation in Electron Beam Devices
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Solution Overview
Problem
Elongate electron beam devices used for sterilizing packaging materials face challenges in maintaining high vacuum stability, durability, and longevity, particularly in ensuring adequate quality and simplifying assembly, due to the need for effective gas removal and activation of getters during manufacturing and operation.
Innovation Solution
The electron beam device incorporates getter sheets made of non-evaporable materials like zirconium, arranged to be heated homogeneously by the filament, with distance flaps for uniform heating and spring-back retention, facilitating easy installation and efficient gas absorption, thereby ensuring consistent activation and operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If getters are installed in the electron beam device, then gas removal capability is improved, but activation complexity increases
Solution Approach 1:
The patent divides the getter into multiple separate sheets rather than using a single bulk getter. This segmentation allows each sheet to be independently positioned and heated, simplifying the activation process. The multiple smaller sheets can be uniformly heated by the filament without requiring complex heating mechanisms, thus improving vacuum stability while reducing activation complexity.
Solution Approach 2:
The patent introduces a support structure as an intermediary between the filament and the getter sheets. This support structure holds the getter sheets at optimal positions close to the filament, ensuring uniform heating during activation. The intermediary structure simplifies the activation process by automatically positioning the getters in the high-temperature zone without requiring complex alignment procedures.
2Productivity
If getter sheets are placed close to the filament for efficient heating, then activation efficiency is improved, but risk of overheating and damage increases
Solution Approach 1:
The patent applies local quality by creating a temperature gradient zone near the filament. The getter sheets are positioned in a region where they receive sufficient heat for activation but are protected from the extreme temperatures at the filament core. This is achieved through careful positioning and the use of support structures that maintain optimal distances, ensuring efficient activation without overheating damage.
Solution Approach 2:
The patent employs prior cushioning by positioning the getter sheets on support structures before activation. These support structures act as thermal buffers, protecting the getter sheets from direct contact with the filament and preventing overheating. The cushioning effect is built into the design, ensuring that even during high-temperature activation, the getter sheets remain within safe temperature limits.
3Reliability
If multiple getter sheets are used for better vacuum maintenance, then vacuum stability is improved, but device complexity and assembly difficulty increase
Solution Approach 1:
The patent merges multiple getter sheets into a coordinated system where each sheet performs a specific function. The sheets are arranged in a systematic pattern around the filament, with each sheet positioned to optimize gas absorption from different directions. This merging of multiple components into an integrated arrangement improves vacuum stability while maintaining assembly simplicity through standardized positioning.
Solution Approach 2:
The patent makes the getter sheet support structure universal by designing it to accommodate multiple getter sheets with a single configuration system. The support structure serves multiple functions: holding the sheets, positioning them relative to the filament, and facilitating their removal for replacement. This multi-functionality reduces assembly complexity despite using multiple getter sheets, as the same structure handles all positioning and support tasks.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This configuration enhances the device's performance by maintaining high voltage stability, reducing arc occurrences, and extending the device's operational life by ensuring efficient gas removal and consistent getter activation, while simplifying assembly and maintaining vacuum integrity.
Implementation Method 1
The filament has a high temperature both during manufacture and operation, and by placing the getter sheets directly in the heat radiating from the filament it is easily secured that the getter sheets will be correctly activated
Implementation Method 2
The reactions proceed by dissociative chemisorption followed by a reaction to form the resulting oxide, carbide, or nitride
Implementation Method 3
A chemical getter provides a pumping action by a chemical reaction where a chemically active gas combines with a chemically active metal to form a solid compound
Implementation Method 4
The getter sheet or sheets is/are arranged to be bent to fit into a cathode housing of the electron beam device, between the cathode housing and the filament, and to be held in place there by its own spring-back force
Data Source
Figure 1~3
Figure 4a~4c
Figure 5
AI summary
The present invention relates to an electron beam device having a body provided with an exit window, said body is forming or is at least partly forming a vacuum chamber, said vacuum chamber comprising therein a cathode housing (112) and at least one electron generating filament (120). At least one getter sheet (124) is provided between the cathode housing (112) and the filament (120). The invention is further comprising a getter sheet (124) for use in an electron beam device and a method of manufacturing an electron beam device comprising at least one getter sheet.