Gold Nanoparticle Nucleation Agents for Lithium Sulfur Cathodes

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Solution Overview

Problem

Lithium-sulfur batteries face challenges such as the formation of an insulating film of lithium sulfide on the cathode during discharge, leading to high ohmic resistance and voltage losses, poor coulombic efficiency, and decreasing capacity due to uncontrolled deposition morphology and agglomeration of lithium sulfide and sulfur particles.

Innovation Solution

Incorporating gold nanoparticles as nucleation agents into the sulfur cathode to control the growth and deposition of lithium sulfide and sulfur, preventing agglomeration and ensuring uniform distribution and controlled particle size, thereby improving charge efficiency and rate capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If lithium-sulfur battery discharge proceeds normally, then high energy density is achieved, but an insulating film of lithium sulfide forms on the cathode causing high ohmic resistance and voltage losses

Engineering Contradiction:
Improveenergy densityVSAvoidohmic resistance
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent applies preliminary action by incorporating gold nucleation agents into the cathode structure before battery operation. These pre-placed nucleation sites prepare the cathode surface to control lithium sulfide deposition during subsequent discharge cycles, preventing the formation of insulating films that would otherwise cause high ohmic resistance while maintaining high energy density.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The gold nanoparticles serve as an intermediary substance between the sulfur cathode material and the lithium sulfide deposition process. The nucleation agents mediate the interaction by providing controlled growth sites for lithium sulfide, preventing uncontrolled agglomeration and insulating film formation, thus resolving the contradiction between energy density and ohmic resistance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If lithium sulfide deposits form during discharge, then battery capacity increases, but uncontrolled agglomeration and deposition morphology lead to decreasing capacity in subsequent cycles

Engineering Contradiction:
Improvelithium sulfide depositionVSAvoidbattery capacity
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The cathode is pre-modified with gold nucleation agents before battery operation. This preliminary action creates controlled deposition sites that guide lithium sulfide formation during discharge, ensuring that subsequent charging cycles can efficiently reverse the reaction and maintain high capacity over multiple cycles.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the deposition parameters of lithium sulfide by introducing gold nanoparticles with specific sizes (1-100 nm) and controlled concentrations (0.1-10 wt%). These parameter changes control the nucleation and growth of lithium sulfide, transforming uncontrolled agglomeration into controlled deposition with improved reversibility and sustained battery capacity.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If sulfur particles are used as active material, then high energy density is achieved, but poor conductivity and uncontrolled deposition morphology reduce charge efficiency

Engineering Contradiction:
Improveenergy densityVSAvoidcharge efficiency
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The patent creates a composite cathode structure combining sulfur, conductive carbon materials, and gold nucleation agents. This composite material approach addresses sulfur's poor conductivity by incorporating conductive components while the gold nanoparticles control deposition morphology, thereby improving charge efficiency without sacrificing the high energy density provided by sulfur.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The gold nanoparticles act as intermediaries that facilitate controlled lithium sulfide deposition on the sulfur cathode. This intermediary function improves charge efficiency by preventing uncontrolled agglomeration and insulating film formation, while the sulfur-based composite maintains high energy density.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The use of gold nanoparticles enhances coulombic efficiency, reduces charge cycle duration, and reclaims active sulfur particles by directing uniform deposition and preventing agglomeration, thus improving the overall performance of lithium-sulfur batteries.

Implementation Method 1

Gold nanoparticles are affixed to the composite electrode material and configured to direct growth and deposition of lithium sulfide

Methodology Applied
Scientific EffectNucleation: Nucleation

Data Source

PatentUS9590252B2Lithium sulfur battery having cathode with nucleation agents
Publication Date: 2017.03.07 NISSAN MOTOR CO LTD
  • US9590252B2 patent drawing
  • US9590252B2 patent drawing
  • US9590252B2 patent drawing

AI summary

A cathode for a lithium-sulfur battery cell includes positive active material comprising sulfur and carbon coated onto an electrode substrate and gold nanoparticles affixed to the positive active material and configured to direct growth and deposition of lithium sulfide. A lithium ion battery cell, battery stack and method of making the cathodes are also provided.