Golf Ball Core Composition with Hardness Gradient for Spin Control

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Solution Overview

Problem

Existing golf ball cores do not effectively tailor hardness gradients to achieve desired performance characteristics such as spin, resiliency, and feel, leading to inconsistent performance for different players and shot types.

Innovation Solution

A golf ball core composition comprising a base rubber, a hardening agent with a tricyclic compound and carboxylic acid, a water releasing agent, and a complexing agent, which allows for a tailored hardness gradient between the geometric center and surface, enhancing control and spin characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the compression of the golf ball core is increased, then the spin rate increases for both driver and short distance shots, but the performance consistency across different shot types deteriorates

Engineering Contradiction:
Improvespin rateVSAvoidperformance consistency
Core Design Contradiction:
ForceVSAdaptability or versatility

Solution Approach 1:

The patent applies local quality by creating a hardness gradient within the core, where the outer surface is harder than the geometric center. This spatial variation in hardness allows different regions of the core to perform different functions: the softer center provides compression and energy return, while the harder outer surface controls spin rates, thereby achieving performance consistency across different shot types

Inventive Principle:
Principle #3Local quality

2Force

If the hardness gradient of the core is increased, then the spin rate increases differently for driver and short distance shots, but the control for amateur players deteriorates

Engineering Contradiction:
Improvespin rateVSAvoidcontrol
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The patent applies parameter changes by precisely controlling the hardness gradient parameter through the ratio of hardening agent to base rubber. By optimizing this parameter to achieve a specific hardness gradient range, the core provides enhanced spin control for skilled players while maintaining ease of operation for amateur players through consistent performance characteristics

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the hardness gradient is optimized for high spin rates, then the performance for skilled players improves, but the shot dispersion for amateur players increases

Engineering Contradiction:
Improvespin controlVSAvoidshot dispersion
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The hardness gradient structure addresses this contradiction by creating local quality differences within the core. The softer geometric center region maintains reliability for spin control when struck by skilled players, while the harder outer surface reduces shot dispersion for amateur players by providing more consistent ball flight characteristics

Inventive Principle:
Principle #3Local quality

4Ease of manufacture

If the core composition is simplified, then the manufacturing process is easier, but the ability to tailor performance characteristics is reduced

Engineering Contradiction:
Improvemanufacturing processVSAvoidperformance tailoring
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent applies parameter changes by using a simplified core composition with controlled ratios of hardening agent to base rubber. This parameter-based approach allows performance tailoring through compositional adjustment rather than complex multi-material construction, maintaining ease of manufacture while enabling customization of hardness gradient and performance characteristics

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tailored hardness gradient core composition improves spin and feel, providing better control and reduced shot dispersion for both amateur and professional players, optimizing performance for driver and short distance shots.

Implementation Method 1

the hardness gradient of the core, i.e., the difference in hardness between the geometric center and outer surface of the core

Methodology Applied
Scientific EffectHardness gradient formation:

Implementation Method 2

a water releasing agent

Methodology Applied
Scientific EffectWater release during curing:

Implementation Method 3

a complexing agent, wherein the complexing agent includes a metal oxide

Methodology Applied
Scientific EffectComplex formation: Chemical Bonding

Data Source

PatentUS12397202B2Golf ball with increased core hardness gradient and reduced spin
Publication Date: 2025.08.26 ACUSHNET CO
  • US12397202B2 patent drawing
  • US12397202B2 patent drawing
  • US12397202B2 patent drawing

AI summary

Compositions including a hardness agent, a water releasing agent, and a complexing agent and golf ball cores made from such compositions having a tailored hardness gradient are disclosed. The type and concentration of the components in the composition affect the hardness, hardness gradient, and compression of cores made from the composition and, thus, can be used to produce a golf ball having desirable performance characteristics.