Graded AlGaInP Quantum Wells for LED Electron Confinement

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Solution Overview

Problem

In high-brightness aluminum gallium indium phosphorus (AlGaInP) red-light LEDs, the effective masses of electrons are less than those of holes, leading to reduced recombination probabilities and light-emitting brightness due to electrons recombining outside the active area, affecting internal quantum efficiency.

Innovation Solution

An epitaxial structure with a multiple quantum well (MQW) active layer design, where the content of aluminum is gradually increased and gallium is gradually decreased in the growth direction, enhancing the potential barrier and residence time of electrons within the quantum well layers, thereby increasing recombination probabilities and light-emitting efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If electrons have high mobility in AlGaInP red-light LEDs, then electrical conduction is improved, but electrons recombine outside the active area reducing light-emitting brightness

Engineering Contradiction:
Improveelectron mobilityVSAvoidlight-emitting brightness
Core Design Contradiction:
SpeedVSIllumination intensity

Solution Approach 1:

The patent applies local quality by creating spatially varying aluminum composition gradients in the quantum well layers. The aluminum content increases from bottom to top in the back MQW active layer, creating localized potential barriers that selectively confine electrons in specific regions (the active area) while allowing high mobility elsewhere. This resolves the contradiction by making electron confinement property location-dependent rather than uniform throughout the structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the aluminum composition parameter gradually across the quantum well layers. By increasing aluminum content from 0% to 30% in steps through the back MQW active layer, the conduction band edge position changes, creating a gradient potential that confines electrons. This parameter change enables electrons to maintain high mobility while being confined to the active area, thus improving both electrical conduction and light-emitting brightness simultaneously.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If aluminum content is increased in quantum well layers to confine electrons, then recombination probability is improved, but manufacturing complexity increases

Engineering Contradiction:
Improverecombination probabilityVSAvoidepitaxial structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the MQW active layer into front and back portions with different aluminum composition profiles. The back MQW active layer is further segmented into multiple quantum well layers with progressively increasing aluminum content (0%, 10%, 20%, 30%). This segmentation allows electron confinement to be achieved through gradual composition changes rather than a single complex barrier structure, simplifying the overall device design while maintaining high recombination probability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements preliminary action by pre-configuring the aluminum composition gradient in the quantum well layers before device operation. The graded aluminum content is built into the structure during epitaxial growth, creating predetermined potential barriers that automatically confine electrons to the active area. This preliminary structural configuration eliminates the need for additional complex confinement mechanisms during device operation, reducing overall device complexity.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The epitaxial structure design effectively increases the recombination probabilities of electrons and holes, enhancing the light-emitting brightness and efficiency of AlGaInP red-light LEDs by preventing electron overflow and improving carrier confinement within the active area.

Implementation Method 1

The MQW active layer includes a front MQW active layer and a back MQW active layer that are sequentially stacked in the growth direction. The front MQW active layer includes at least two groups of first quantum barrier layers and first quantum well layers that are alternately stacked. The back MQW active layer includes at least two groups of second quantum barrier layers and second quantum well layers that are alternately stacked.

Methodology Applied
Scientific EffectQuantum confinement: Potential Well

Implementation Method 2

A content of an aluminum (Al) component in each of the second quantum well layers is gradually increased in the growth direction, and a content of a gallium (Ga) component in each of the second quantum well layers is gradually decreased in the growth direction.

Methodology Applied
Scientific EffectBandgap engineering:

Implementation Method 3

electrons that are not confined to an active area may be recombined outside the active area to emit lights and generate light sources in other wavebands, which in turn reduces the number of carriers in the active area, decreases recombination probabilities of electrons and holes in the active area

Methodology Applied
Scientific EffectElectron-hole recombination:

Data Source

PatentUS20230051484A1Epitaxial structure and manufacturing method thereof, and light-emitting diode device
Publication Date: 2023.02.16 CHONGQING KONKA PHOTOELECTRIC TECH RES INST CO LTD
  • US20230051484A1 patent drawing
  • US20230051484A1 patent drawing

AI summary

An epitaxial structure and a manufacturing method thereof, and a light-emitting diode (LED) device are provided. The epitaxial structure includes an N-type semiconductor layer, a multiple quantum well (MQW) active layer, and a P-type semiconductor layer sequentially stacked in a growth direction. The MQW active layer includes a front MQW active layer and a back MQW active layer sequentially stacked in the growth direction. The front MQW active layer includes at least two groups of first quantum barrier layers and first quantum well layers alternately stacked. The back MQW active layer includes at least two groups of second quantum barrier layers and second quantum well layers alternately stacked. A content of an aluminum (Al) component in each second quantum well layer is gradually increased in the growth direction, and a content of a gallium (Ga) component in each second quantum well layer is gradually decreased in the growth direction.