Graded GeSi Optical Sensor for Near-Infrared Detection

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Solution Overview

Problem

Conventional silicon-based optical sensors have low optical absorption efficiency for near-infrared wavelengths, leading to reduced sensitivity and dynamic range, and are limited by high dark current and recombination of carriers, which affects their performance in detecting light across a wide wavelength spectrum.

Innovation Solution

The use of graded material layers, such as germanium-silicon alloys, with varying compositions to create a built-in electric field that enhances carrier transit and reduces recombination, along with a lateral strain dilution technique to minimize defects and an energy filter to block dark currents, improves the sensitivity and dynamic range of optical sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If silicon material is used for optical sensing, then the sensor can be manufactured with existing CMOS technology, but the optical absorption efficiency for near-infrared wavelengths is low

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidoptical absorption efficiency
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent employs a composite material structure consisting of a silicon substrate combined with a germanium layer. The silicon portion provides compatibility with existing CMOS manufacturing processes, while the germanium layer enhances near-infrared optical absorption efficiency. This composite approach allows the sensor to maintain ease of manufacture through standard silicon processing while achieving superior NIR detection performance that pure silicon cannot provide.

Inventive Principle:
Principle #40Composite materials

2Reliability

If germanium material is used to increase sensitivity and extend wavelength range, then the optical absorption efficiency for near-infrared wavelengths improves, but the dark current increases

Engineering Contradiction:
Improveoptical absorption efficiencyVSAvoiddark current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent divides the sensor structure into distinct functional segments: a silicon-based photodetector region and a separate germanium layer optimized for near-infrared absorption. This segmentation allows each material to perform its optimal function while minimizing drawbacks - the silicon region generates minimal dark current, while the germanium layer provides enhanced NIR absorption. The layered architecture enables the system to achieve high sensitivity without proportionally increasing dark current noise.

Inventive Principle:
Principle #1Segmentation

3Reliability

If a thicker sensor layer is used to increase absorption, then the sensitivity improves, but the carrier recombination increases

Engineering Contradiction:
ImprovesensitivityVSAvoidcarrier recombination
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent optimizes the thickness parameter of the germanium layer to achieve maximum near-infrared absorption while minimizing carrier recombination losses. By carefully controlling the germanium layer thickness (typically in the range of micrometers), the structure absorbs sufficient NIR photons to generate strong photocurrent signals while maintaining a thickness that prevents excessive carrier recombination. This parameter optimization allows the sensor to achieve high sensitivity without the penalty of increased recombination that would occur with much thicker layers.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances the sensitivity and dynamic range of optical sensors, allowing for efficient detection of near-infrared wavelengths, reduces dark current, and improves quantum efficiency, enabling higher modulation frequencies and deeper depth resolution.

Implementation Method 1

a graded material layer arranged between the first material layer and the second material layer, the graded material layer including an alloy of at least the first material and the second material having compositions of the second material that vary along a direction that is from the first material to the second material

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

Light propagates in free space or an optical medium is coupled to an optical sensor that converts an optical signal to an electrical signal for processing

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentUS11335725B2High efficiency wide spectrum sensor
Publication Date: 2022.05.17 ARTILUX INC
  • US11335725B2 patent drawing
  • US11335725B2 patent drawing
  • US11335725B2 patent drawing

AI summary

A method for fabricating an optical sensor includes: forming, over a substrate, a first material layer comprising a first alloy of germanium and silicon having a first germanium composition; forming, over the first material layer, a graded material layer comprising germanium and silicon; and forming, over the graded material layer, a second material layer comprising a second alloy of germanium and silicon having a second germanium composition. The first germanium composition is lower than the second germanium composition and a germanium composition of the graded material layer is between the first germanium composition and the second germanium composition and varies along a direction perpendicular to the substrate.