Graded Refractive Index Dielectric Layer for Image Sensor Light Focusing

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Solution Overview

Problem

Conventional image sensors face challenges in effectively focusing light onto the photodetector regions due to noise, surface reflectivity, leakage currents, and cross-talk, which limits their ability to detect low light levels.

Innovation Solution

A dielectric layer with a varying refractive index is used, formed by implanting ions in a base material, acting as a microlens array to focus light onto the photodetector portions of the pixel layer, enhancing light detection efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional image sensors are used, then the structure is simple, but light focusing capability is insufficient leading to poor low light detection

Engineering Contradiction:
Improvelight detection effectivenessVSAvoidsensor structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the refractive index parameter of the dielectric layer by implanting ions (such as nitrogen or fluorine) into the material. This modification creates a graded refractive index profile that varies continuously through the layer thickness, enabling effective light focusing without adding complex structural elements. The parameter change approach resolves the contradiction by achieving improved light detection through material property modification rather than structural complexity increase.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements local quality by creating a refractive index gradient within the dielectric layer, where different regions have different refractive indices. The refractive index is highest at the interface with the pixel layer and decreases toward the top surface, with the gradient optimized for each wavelength range (blue, green, red channels). This local variation in material property enables precise light focusing at different depths and wavelengths, improving detection effectiveness without requiring multiple separate lens structures.

Inventive Principle:
Principle #3Local quality

2Manufacturing precision

If a dielectric layer with varying refractive index is implemented, then light focusing improves, but manufacturing complexity increases

Engineering Contradiction:
Improvelight focusing precisionVSAvoidfabrication ease
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent replaces the mechanical approach of forming physical microlens structures with a field-based approach using ion implantation. Instead of mechanically shaping the dielectric layer into lens forms, the patent uses ion bombardment to modify the refractive index profile. This substitution achieves precise light focusing control through material property modification rather than mechanical shaping, improving manufacturing precision while maintaining relative ease of manufacture through established semiconductor processing techniques.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent achieves precise light focusing by controlling the refractive index parameter through ion implantation dose and energy. By varying the implantation conditions, the refractive index gradient can be precisely tuned for different wavelength channels and focal depths. This parameter control approach enables high manufacturing precision in light focusing while using standard semiconductor fabrication processes, avoiding the need for complex mechanical lens fabrication equipment.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If ions are implanted in the dielectric layer, then refractive index varies to focus light, but the process becomes more complex

Engineering Contradiction:
Improvelight intensity at photodetectorVSAvoidfabrication process complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent achieves multi-functionality by using a single dielectric layer that serves both as a protective passivation layer and as a light-focusing element with graded refractive index. The ion implantation process modifies the same dielectric material to create the refractive index gradient, eliminating the need for separate focusing structures. This universal approach increases light intensity at the photodetector while avoiding the complexity of adding multiple functional layers or components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The dielectric layer performs self-service by simultaneously providing electrical passivation and optical focusing functions. The ion implantation process modifies the dielectric layer's own properties to enable light focusing, rather than requiring a separate component. The dielectric layer essentially serves itself by having its refractive index profile optimized to focus light onto the photodetector, reducing the need for additional fabrication steps and structures.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The varying refractive index of the dielectric layer improves light focusing, increasing the sensitivity and effectiveness of the image sensor in converting light into electrical signals, particularly in CMOS image sensors.

Implementation Method 1

A dielectric layer with a varying refractive index is used, formed by implanting ions in a base material, acting as a microlens array to focus light onto the photodetector portions of the pixel layer

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

formed by implanting ions in a base material

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Data Source

PatentUS9153615B2Method of fabrication of an array of graded refractive index microlenses integrated in an image sensor
Publication Date: 2015.10.06 SEMICON COMPONENTS IND LLC
  • US9153615B2 patent drawing
  • US9153615B2 patent drawing
  • US9153615B2 patent drawing

AI summary

Methods and devices that incorporate microlens arrays are disclosed. An image sensor includes a pixel layer and a dielectric layer. The pixel layer has a photodetector portion configured to convert light absorbed by the pixel layer into an electrical signal. The dielectric layer is formed on a surface of the pixel layer. The dielectric layer has a refractive index that varies along a length of the dielectric layer. A method for fabricating an image sensor includes forming an array of microlenses on a surface of the dielectric layer, emitting ions through the array of microlenses to implant the ions in the dielectric layer, and removing the array of microlenses from the surface of the dielectric layer.