Gradient-Index Grating Layer for Broader Waveband Diffraction

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Solution Overview

Problem

Conventional diffraction gratings are wavelength-sensitive, limiting their efficiency to a specific range of wavelengths, and their diffraction efficiency is inadequate for broader applications.

Innovation Solution

The grating structures are designed with a varying refractive index to enhance diffraction efficiency and expand the operational waveband by controlling the refractive index gradient during deposition.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a conventional diffraction grating with uniform structure is used, then the manufacturing process is simple, but the diffraction efficiency is inadequate and wavelength sensitivity is high

Engineering Contradiction:
Improvediffraction efficiencyVSAvoidgrating structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating a refractive index gradient within the grating structure, where different regions of the grating have different refractive indices. This is achieved by controlling the deposition process to vary the refractive index from the bottom to the top of the grating layer, allowing each region to contribute differently to the diffraction process, thereby improving overall diffraction efficiency and bandwidth without requiring complex external systems

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements parameter changes by systematically varying the refractive index parameter throughout the grating structure. By controlling deposition conditions such as temperature, pressure, or material composition during the deposition process, the refractive index is gradually changed from one region to another, enabling the grating to operate efficiently across multiple wavelengths while maintaining a relatively simple overall structure

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If a conventional diffraction grating is used, then the device structure is simple, but the operational waveband is limited

Engineering Contradiction:
Improveoperational wavebandVSAvoidgrating structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating a refractive index gradient within the grating structure, where different regions of the grating have different refractive indices. This is achieved by controlling the deposition process to vary the refractive index from the bottom to the top of the grating layer, allowing each region to contribute differently to the diffraction process, thereby improving overall diffraction efficiency and bandwidth without requiring complex external systems

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent achieves universality by designing a grating structure that can operate across multiple wavelength bands simultaneously. The refractive index gradient enables the same grating structure to diffract light at different wavelengths into different orders, making the device versatile for various applications without requiring multiple specialized gratings

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The grating device with a varying refractive index achieves improved diffraction efficiency and operates efficiently across a broader range of wavelengths, reducing sensitivity to waveband selection.

Implementation Method 1

depositing a grating material on the substrate to form a grating material layer on the substrate

Methodology Applied
Scientific EffectPhysical vapor deposition: Physical Vapour Deposition

Implementation Method 2

A diffraction grating is a repetitive array of objects, either apertures or opaque constructions, which produce periodic changes to the phase and/or amplitude of an optical wave that emerges from the grating

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS12487384B2Method forming grating device
Publication Date: 2025.12.02 VISERA TECH CO LTD
  • US12487384B2 patent drawing
  • US12487384B2 patent drawing
  • US12487384B2 patent drawing

AI summary

A method forming a grating device includes: providing a substrate; entering the substrate into a process chamber; and depositing a grating material on the substrate to form a grating material layer on the substrate. A refractive index of the grating material gradually changes during depositing the grating material in the process chamber. The grating material layer includes a varying refractive index.