Graphitic Material Colloidal Dispersion via Salted Aqueous Solvent

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Solution Overview

Problem

Graphitic materials, such as graphene, face challenges in forming stable dispersions in aqueous media due to their hydrophobicity and strong van der Waals forces, leading to re-aggregation and poor solubility, which existing methods like chemical modification or surfactant wrapping either alter electronic properties or introduce impurities.

Innovation Solution

A method involving the use of a salted aqueous solvent, specifically with sodium hypochlorite and sodium bromide, to disperse graphitic materials, allowing for the formation of stable colloidal solutions without altering the sp2 hybridization or requiring surfactants, and enabling high concentrations of graphitic materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If chemical modification is used to disperse graphitic materials in aqueous media, then dispersion stability is improved, but electronic properties are altered

Engineering Contradiction:
Improvedispersion stabilityVSAvoidelectronic properties
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent uses anionic surfactants as intermediary substances that adsorb onto the graphitic material surface through electrostatic interactions. This intermediary layer provides steric and electrostatic stabilization without covalent modification, thereby maintaining the sp2 electronic structure while achieving stable aqueous dispersion

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces chemical modification mechanisms with physical adsorption mechanisms. Instead of forming covalent bonds that alter electronic properties, the surfactants adhere to the graphitic surface through electrostatic attraction and van der Waals forces, preserving the material's inherent electronic characteristics

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Stability of the object's composition

If surfactant wrapping is used to disperse graphitic materials, then hydrophobicity is reduced, but purity is compromised due to impurity accumulation

Engineering Contradiction:
Improvedispersion stabilityVSAvoidpurity
Core Design Contradiction:
Stability of the object's compositionVSLoss of substance

Solution Approach 1:

The patent optimizes surfactant concentration parameters to achieve complete surface coverage without excessive accumulation. By controlling the surfactant-to-graphitic-material ratio and using mild agitation conditions, the method achieves stable dispersion while minimizing residual surfactant in the final product, thus maintaining high purity

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If highly acidic/organic solvents are used for dispersion, then solubility is improved, but safety and conductivity are worsened

Engineering Contradiction:
ImprovesolubilityVSAvoidsafety and conductivity
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent changes the solvent system from highly acidic/organic solvents to aqueous media with controlled pH and ionic strength. By adjusting these parameters and using anionic surfactants, the method achieves adequate solubility and dispersion while eliminating the safety hazards and conductivity issues associated with harsh solvents

Inventive Principle:
Principle #35Parameter changes

4Quantity of substance

If conventional dispersion methods are used, then dispersion is achieved, but scalability is limited resulting in low concentration products

Engineering Contradiction:
Improvedispersion achievementVSAvoidscalability and concentration
Core Design Contradiction:
Quantity of substanceVSProductivity

Solution Approach 1:

The patent applies preliminary sonication and agitation treatments to pre-disperse graphitic aggregates before adding the surfactant solution. This preliminary action breaks down large aggregates into smaller units that can be more efficiently stabilized by the surfactant, enabling higher final concentrations and improved scalability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs continuous agitation and mixing throughout the dispersion process to maintain uniform distribution and prevent re-aggregation. This continuous useful action ensures that high concentrations can be achieved and maintained, improving both productivity and scalability

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach results in stable, homogenous colloidal solutions with preserved electronic and mechanical properties of graphitic materials, suitable for applications like batteries and electronic circuits, with high carrier mobility and conductivity.

Implementation Method 1

graphitic materials (e.g., graphitic carbon nanostructures), without chemical modification, are highly hydrophobic

Methodology Applied
Scientific EffectHydrophobicity: Hydrophobe

Implementation Method 2

presence of strong van der Waals forces

Methodology Applied
Scientific Effectvan der Waals forces: Van der Waals Force

Implementation Method 3

forming stable dispersions in aqueous media

Methodology Applied
Scientific EffectColloidal dispersion: Colloid

Data Source

PatentUS11254577B2Methods of treating graphitic materials and of preparing colloidal solutions including graphitic materials
Publication Date: 2022.02.22 KING ABDULLAH UNIV OF SCI & TECH
  • US11254577B2 patent drawing
  • US11254577B2 patent drawing
  • US11254577B2 patent drawing

AI summary

Embodiments of the present disclosure describe a method of preparing a colloidal solution comprising preparing a salted aqueous solvent and dispersing a graphitic material in the salted aqueous solvent. Embodiments of the present disclosure further describe a method of treating a graphitic material comprising agitating a graphitic material in a salted aqueous solvent and removing residual chemical species to obtain a treated graphitic material. Embodiments of the present disclosure also describe a colloidal solution comprising a liquid medium and a treated graphitic material dispersed in the liquid medium sufficient to form a colloidal solution.