Gravity-Fed Developer Replenishment for Compact Image Forming Apparatus

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Solution Overview

Problem

Existing toner replenishing systems in image forming apparatuses require a toner conveying channel with a conveying screw, leading to a more complex and larger apparatus structure.

Innovation Solution

A developer replenishing system where a developer supply container is attached to an image forming apparatus, allowing toner to move into a developer housing chamber due to its own weight, eliminating the need for a conveying screw and reducing apparatus size.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a toner conveying channel with a conveying screw is used to replenish toner, then the toner can be reliably conveyed from the replenishing container to the developing device, but the apparatus structure becomes more complex and larger in size

Engineering Contradiction:
Improvetoner replenishment reliabilityVSAvoidapparatus structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention extracts and removes the conveying screw mechanism from the toner replenishment system. Instead of using a mechanical conveying screw to transport toner, the system allows the replenishing container to be directly attached to the developing device, and toner is replenished through the opening of the developing device when the container is properly positioned. This eliminates the complex conveying channel and screw mechanism while maintaining reliable toner replenishment.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The replenishing container is designed to automatically position itself and enable toner to flow into the developing device through its own weight and gravity when attached correctly. The container's structure includes positioning protrusions that fit into corresponding recesses on the developing device, ensuring proper alignment and enabling self-service toner replenishment without requiring external conveying mechanisms.

Inventive Principle:
Principle #25Self-service

2Extent of automation

If a toner conveying channel with a conveying screw is provided, then the apparatus can perform automated toner replenishment, but the apparatus size increases

Engineering Contradiction:
Improveautomated toner replenishmentVSAvoidapparatus size
Core Design Contradiction:
Extent of automationVSVolume of stationary object

Solution Approach 1:

The invention removes the automated conveying screw mechanism and its associated conveying channel from the apparatus. The automated replenishment function is achieved instead through the direct attachment design of the replenishing container to the developing device, allowing toner to be replenished automatically through gravity when the container is in place, thereby reducing the apparatus volume.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using a mechanical conveying system to actively push toner from the replenishing container to the developing device, the invention inverts the approach by allowing toner to passively flow into the developing device through the opening when the container is attached. This inversion eliminates the need for complex conveying mechanisms and reduces apparatus size.

Inventive Principle:
Principle #13The other way round (Inversion)

3Reliability

If a cover is provided to cover the attachment port, then the apparatus structure is more complete and protects internal components, but the user operation becomes more complex

Engineering Contradiction:
Improvecomponent protectionVSAvoiduser operation simplicity
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The cover is segmented into a main cover body and a separate cap portion. The main cover protects the attachment port and internal components, while the cap can be easily removed by users when toner replenishment is needed. This segmentation allows the cover to provide protection while maintaining ease of operation, as users only need to remove the cap rather than the entire cover assembly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cap is designed to be preliminarily removable from the cover, allowing users to easily access the attachment port for toner replenishment without having to manipulate the entire cover assembly. This preliminary action design simplifies user operation while the main cover remains in place to protect internal components.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system simplifies the apparatus structure, reduces downtime, and prevents issues like toner scattering, while enabling rapid resumption of printing operations.

Implementation Method 1

the developer stored in the developer supplying container is moved to the developer housing chamber due to own weight of the developer

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS12443129B2Image forming apparatus with simplified developer replenishment structure and that is user-friendly
Publication Date: 2025.10.14 CANON KK
  • US12443129B2 patent drawing
  • US12443129B2 patent drawing
  • US12443129B2 patent drawing

AI summary

A mechanism that enables developer replenishment by a simpler structure and a mechanism that enables more user-friendly developer replenishment are provided. An attachment port to which a developer supply bottle containing a developer stored therein is detachably attachable is disposed in an interior of an image forming apparatus. The developer supply bottle can be attached when the cover is in an open state. According to this image forming apparatus, when the developer supply bottle is attached to the attachment port, the developer inside the developer supply bottle moves into a developer housing chamber by its own weight.