Gravity-flow filter assembly

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Solution Overview

Problem

Conventional water bottles and pitchers often lack built-in filters to remove contaminants like chlorine and other chemicals from water, and existing filter solutions do not provide high enough flow rates for efficient filtration.

Innovation Solution

A gravity-flow filter assembly with a cap and filter assembly that includes a fill aperture, pour aperture, and filtration media, allowing for the connection of a filter cartridge with stainless steel mesh and granular activated carbon, enabling effective filtration of liquids at high flow rates without pressure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a filter is added to remove contaminants from water, then water quality is improved, but flow rate decreases

Engineering Contradiction:
Improvecontaminant removalVSAvoidflow rate
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The filter assembly is divided into multiple functional layers including a sediment filter layer for particulate removal, an activated carbon layer for chemical filtration, and a hollow fiber membrane layer for fine filtration. This segmentation allows each layer to specialize in removing different types of contaminants while maintaining overall high flow rate by distributing the filtration workload across multiple pathways

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filter assembly utilizes porous materials with optimized pore structures and sizes tailored to specific filtration requirements. The hollow fiber membranes and activated carbon are selected for their high porosity and surface area, enabling effective contaminant removal while preserving water flow rate through the filter media

Inventive Principle:
Principle #31Porous materials

2Object-affected harmful factors

If filtration media is added to remove contaminants, then purification effectiveness is improved, but device complexity increases

Engineering Contradiction:
Improvepurification effectivenessVSAvoidfilter assembly complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Multiple filtration functions are merged into a single integrated filter assembly that combines sediment filtration, activated carbon filtration, and hollow fiber membrane filtration in one unit. This consolidation achieves comprehensive purification effectiveness while simplifying the overall system by eliminating the need for separate filtration devices

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The filter assembly is designed as a multi-functional component that can be installed in various container types (water bottles, pitchers, dispensers) and performs multiple filtration functions simultaneously. The universal design allows the same filter assembly to handle different flow rates and contaminant types without requiring separate specialized filters

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively reduces chlorine levels by at least 50% and particulates by 85% at flow rates ranging from 0.5 Lpm to 3 Lpm, meeting NSF 42 standards, while allowing for easy use with various containers like bottles and pitchers.

Implementation Method 1

The filter assembly can include a sediment filter, an activated carbon filter, and/or a hollow fiber membrane filter

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

The filter assembly can include a sediment filter, an activated carbon filter, and/or a hollow fiber membrane filter

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS12110156B2Gravity-flow filter assembly
Publication Date: 2024.10.08 HYDROS BOTTLE LLC
  • US12110156B2 patent drawing
  • US12110156B2 patent drawing
  • US12110156B2 patent drawing

AI summary

In one embodiment, an apparatus for dispensing a liquid is disclosed. The apparatus can comprise a cap configured to connect to a container body having a chamber for containing the liquid. The cap can comprise a pour aperture through which the liquid exits the apparatus. The cap can comprise a pour lid configured to open and close the pour aperture. The cap can comprise a cap vent configured to allow air to flow from the outside environs into the chamber of the container body when the cap is connected to the container body.