Green Rust Carbon Composite for Halogenated Chemical Remediation

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Solution Overview

Problem

Current technologies for environmental remediation of halogenated organic chemicals, such as chlorinated solvents, face challenges with low efficiency, high cost, and potential ecotoxicity due to the instability and limited mobility of nano-zero-valent iron (nZVI) particles, which also produce unwanted byproducts.

Innovation Solution

A composite comprising green rust compounds and carbon compositions obtained by pyrolysis, specifically bone char, which enhances dehalogenation efficiency, stability, and mobility, while being non-toxic and cost-effective, is used for environmental remediation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If nano-zero-valent iron (nZVI) particles are used for environmental remediation, then dehalogenation efficiency is improved, but particle stability deteriorates due to inherent tendency to agglomerate and formation of passivating corrosion layers

Engineering Contradiction:
Improvedehalogenation efficiencyVSAvoidparticle stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent applies composite materials by combining nZVI particles with a support matrix (such as activated carbon, biochar, or other carriers). This composite structure maintains the high dehalogenation efficiency of nZVI while the support matrix prevents agglomeration and reduces passivation, thereby improving particle stability. The support acts as a scaffold that disperses nZVI particles and protects them from corrosion.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent utilizes porous materials as the support matrix for nZVI particles. The porous structure provides high surface area for nZVI dispersion, enhances stability by preventing particle aggregation, and maintains mobility through the environmental media. The porosity allows contaminants to access the nZVI particles while the framework prevents collapse and agglomeration.

Inventive Principle:
Principle #31Porous materials

2Productivity

If nano-zero-valent iron (nZVI) particles are used for environmental remediation, then dehalogenation efficiency is improved, but mobility is limited due to agglomeration and passivation

Engineering Contradiction:
Improvedehalogenation efficiencyVSAvoidmobility
Core Design Contradiction:
ProductivityVSSpeed

Solution Approach 1:

The composite structure of nZVI supported on a stable matrix enhances mobility by preventing agglomeration. The support material provides a rigid framework that maintains particle integrity during transport through environmental media, while the high surface area ensures sufficient reactive sites are exposed for effective dehalogenation despite the composite structure.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The porous support matrix enables mobility by creating a lightweight, high-surface-area structure that resists agglomeration. The porous framework allows fluid flow through it, facilitating transport of the composite particles through groundwater and soil, while maintaining the structural integrity needed for mobility.

Inventive Principle:
Principle #31Porous materials

3Productivity

If nano-zero-valent iron (nZVI) particles are used for environmental remediation, then dehalogenation efficiency is improved, but ecotoxicity increases due to potential ecotoxic effects

Engineering Contradiction:
Improvedehalogenation efficiencyVSAvoidecotoxicity
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The composite structure encapsulates or supports nZVI particles within a biocompatible matrix (such as activated carbon or biochar), which reduces ecotoxicity by preventing direct contact between nZVI and biological systems. The support material acts as a barrier that allows contaminant degradation while protecting aquatic life and soil organisms from toxic effects of free nZVI particles.

Inventive Principle:
Principle #40Composite materials

4Productivity

If strong reductants such as zero-valent iron are used for environmental remediation, then dehalogenation of halogenated organic chemicals is achieved, but unwanted byproducts such as vinyl chloride are formed

Engineering Contradiction:
Improvedehalogenation capabilityVSAvoidunwanted byproducts
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent applies parameter changes by modifying the chemical environment through the support matrix. The support material (activated carbon, biochar, etc.) alters the reaction conditions by providing specific surface chemistry, pH control, and electron transfer properties that guide the reduction pathway toward complete dehalogenation products (ethene, ethane) rather than intermediate byproducts like vinyl chloride. This changes the reaction kinetics and thermodynamics to favor complete degradation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The composite achieves efficient dehalogenation of halogenated organic chemicals, producing non-harmful products like acetylene, with improved stability and mobility, making it suitable for large-scale, cost-effective, and environmentally friendly application in remediation of contaminated soils and groundwater.

Implementation Method 1

the nanoscale iron acts as a reducing agent, which reductively degrades the chlorinated solvent to less harmful products, such as converting or degrading chlorinated ethylene into ethylene

Methodology Applied
Scientific EffectReductive dehalogenation: Reduction

Implementation Method 2

one or more carbon compositions obtained by pyrolysis

Methodology Applied
Scientific EffectPyrolysis: Pyrolysis

Data Source

PatentUS11958032B2Composite comprising green rust and carbon for environmental remediation
Publication Date: 2024.04.16 UNIVERSITY OF COPENHAGEN
  • US11958032B2 patent drawing
  • US11958032B2 patent drawing
  • US11958032B2 patent drawing

AI summary

The invention regards a composite for environmental remediation, comprising: —one or more green rust compound(s) or green rust precursor(s), and—one or more biochar(s).