Grille Shutter Malfunction Catalyst Overheating Protection

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Solution Overview

Problem

When a grille shutter in a vehicle's radiator grille malfunctions and remains closed, it leads to increased engine compartment temperature, which can cause the catalyst in the exhaust system to overheat, reducing its purifying performance.

Innovation Solution

An electronic control unit adjusts the fuel injection quantity based on detected malfunctions, increasing it when a grille shutter close malfunction is detected to maintain the catalyst temperature within a predetermined range and prevent overheating.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the grille shutter is kept closed due to malfunction, then the engine compartment temperature increases, but the catalyst temperature increases causing overheating and reduced purifying performance

Engineering Contradiction:
Improvegrille shutter operationVSAvoidcatalyst temperature
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The ECU changes the fuel injection quantity parameter when a grille shutter malfunction is detected. By increasing the fuel injection quantity, the exhaust gas temperature is reduced, which prevents catalyst overheating even when the grille shutter remains closed due to malfunction.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If the fuel injection quantity is increased to prevent catalyst overheating, then the catalyst temperature decreases, but the engine performance may be affected

Engineering Contradiction:
Improvecatalyst temperatureVSAvoidengine performance
Core Design Contradiction:
TemperatureVSPower

Solution Approach 1:

The fuel injection quantity is increased partially or excessively only when a grille shutter malfunction is detected, rather than continuously. This targeted approach prevents catalyst overheating during malfunction conditions while minimizing the impact on normal engine performance during regular operation.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If the ECU detects grille shutter malfunction and adjusts fuel injection, then the exhaust-gas purification performance is maintained, but the control system complexity increases

Engineering Contradiction:
Improveexhaust-gas purification performanceVSAvoidcontrol system
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The ECU continuously monitors the grille shutter operation status and provides feedback control by adjusting the fuel injection quantity based on the detected malfunction state. This feedback mechanism maintains exhaust-gas purification performance by dynamically adapting the fuel injection to compensate for the closed grille shutter condition.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively decreases the catalyst temperature and prevents overheating, thereby maintaining the exhaust-gas purification performance even when a grille shutter malfunction occurs.

Implementation Method 1

a catalyst provided in an exhaust system of the internal combustion engine... the catalyst purifying exhaust gas of the engine

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

increase the injection quantity when the malfunction is detected than that when the malfunction is not detected... effectively decreases the catalyst temperature and prevents overheating

Methodology Applied
Scientific EffectEndothermic Reaction: Endothermic Reaction

Data Source

PatentUS9599050B2Limp-home method for safeguarding the catalyst of an internal combustion engine in case of a defective controlled grille shutter and vehicle thereof
Publication Date: 2017.03.21 TOYOTA JIDOSHA KK
  • US9599050B2 patent drawing
  • US9599050B2 patent drawing
  • US9599050B2 patent drawing

AI summary

A vehicle is disclosed which includes: an engine; a catalyst purifying exhaust gas of the engine; a grille shutter adjusting an opening area of a radiator grille; and an electronic control unit configured to: (a) control an injection quantity of fuel to be supplied to the engine, (b) detect a malfunction of the grille shutter in a state where the grille shutter is closed, and (c) increase the injection quantity when the malfunction is detected in comparison to when the malfunction is not detected.