Grinding and Polishing Device with Movable Sample Disk
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Solution Overview
Problem
Existing grinding and polishing machines, both manual and automatic, face issues of low safety and stability, and are inefficient in handling preforms of different shapes and sizes, with uncontrollable polishing thickness.
Innovation Solution
A grinding and polishing device with a movable sample disk and telescopic member, coupled with control consoles for adjusting rotation speed and distance, allows for secure clamping and precise polishing of preforms of various shapes, including cylindrical and irregular forms, through a modular clamp system and elastic members for shock absorption.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If manual grinding and polishing is used, then flexibility in handling different preform shapes is maintained, but safety performance and work efficiency deteriorate
Solution Approach 1:
The device divides the preform handling system into modular components: a movable sample disk for positioning, adjustable clamps for securing, and a telescopic member for distance control. This segmentation allows each component to be independently adjusted for different preform shapes while maintaining safety through automated control.
Solution Approach 2:
The sample disk is designed to be movable rather than fixed, allowing dynamic repositioning to accommodate various preform shapes and sizes. The telescopic member provides dynamic distance adjustment between the sample disk and grinding disk, enabling flexible handling while maintaining consistent safety margins through automated control.
2Productivity
If automatic grinding machine is used, then work efficiency is improved, but adaptability to different preform shapes and sizes deteriorates
Solution Approach 1:
The device creates a universal grinding and polishing system that can handle multiple preform shapes (cylindrical, rectangular, irregular) through the combination of a movable sample disk, adjustable clamps, and telescopic distance control. This multi-functional design maintains automated efficiency while adapting to diverse preform geometries.
Solution Approach 2:
The system automatically adjusts key parameters including the position of the sample disk, the clamping force applied by the clamps, and the distance between disks via the telescopic member. These parameter changes enable the automated machine to adapt to different preform shapes and sizes while maintaining high work efficiency.
3Productivity
If automatic grinding machine is used, then work efficiency is improved, but polishing thickness control deteriorates
Solution Approach 1:
The control console receives feedback from sensors that monitor the distance between the sample disk and grinding disk, as well as the polishing progress. This feedback enables automatic adjustment of the telescopic member and grinding parameters to maintain precise polishing thickness control throughout the automated process.
Solution Approach 2:
The device replaces manual measurement and thickness control with automated sensing and control systems. The control console automatically manages the telescopic member's movement and grinding parameters based on sensor data, eliminating the polishing thickness control issues associated with conventional automatic machines.
4Device complexity
If fixed sample disk is used, then device complexity is reduced, but adaptability to different preform positions deteriorates
Solution Approach 1:
The sample disk is designed with movable capabilities including position adjustment and rotational movement, allowing it to adapt to different preform shapes and orientations. This dynamic design maintains reasonable device complexity while significantly improving adaptability to various preform configurations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device enhances safety, stability, and work efficiency by enabling automatic grinding and polishing of diverse preform shapes with controlled polishing thickness, improving production yield and adaptability.
Implementation Method 1
elastic members for shock absorption
Data Source
AI summary
A grinding and polishing device includes a main body, a grinding disk, a sample disk, a first console, and a second console. The main body includes a support table and a support column. The support table is coupled to the support column. The grinding disk is fixed on the support table and includes a polishing surface. The sample disk is fixed on the support column and configured to hold a preform. The first console is electrically coupled to the sample disk and used for controlling a distance between the preform held by the sample disk and the grinding disk. The second console is electrically coupled to the grinding disk and used for controlling a working state of the grinding disk for grinding and polishing the preform.