Gripper Levers Convert Linear Motion to Lid Clamping

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Solution Overview

Problem

Conventional gripper devices for laboratory vessel lids are complex and pose a contamination risk, struggling to reliably grip lids of varying sizes in limited spaces, especially when vessels are arranged in a two-dimensional array.

Innovation Solution

A gripper device with pivotably fastened levers and a guiding element that converts straight-line movement into opening/closing movement, allowing controlled and adjustable gripping with minimal inclined position, using an electric motor-driven spindle and counter-guiding elements for precise control and contamination-free operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional pneumatic gripper devices are used, then the gripping function is achieved, but the contamination risk increases

Engineering Contradiction:
Improvegripping reliabilityVSAvoidcontamination risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the pneumatic opening mechanism with a purely mechanical lever system. The gripper lever pivots around a pivot axis, using mechanical advantage through the lever arm to open and close the gripper jaws. This eliminates pneumatic components that could leak or contaminate the laboratory vessel contents, while maintaining reliable gripping through the mechanical force multiplication of the lever system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If the gripper jaws are opened wide to grip lids of different sizes, then the adaptability improves, but the space requirements increase

Engineering Contradiction:
Improvegripping rangeVSAvoidspace between vessels
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The patent employs a dynamic lever mechanism where the gripper lever pivots around a fixed axis. This allows the opening angle of the gripper jaws to be dynamically adjusted based on the size of the lid being gripped. The lever can be positioned at different angles, enabling the same gripper to accommodate various lid diameters without requiring a fixed wide opening, thus adapting to different vessel sizes while minimizing space requirements.

Inventive Principle:
Principle #15Dynamics

3Ease of operation

If a complex mechanism is used to press together or open gripper jaws, then the control precision improves, but the device complexity increases

Engineering Contradiction:
Improvecontrol precisionVSAvoidmechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex pneumatic opening mechanism from conventional gripper devices. Instead, it uses a simple lever system with a single pivot axis and a force application point. The control precision is achieved through the inherent mechanical properties of the lever (arm length, pivot position) rather than complex control systems, thereby reducing device complexity while maintaining ease of operation.

Inventive Principle:
Principle #2Taking out (Extraction)

4Force

If the gripper levers have large pivoting angle, then the gripping force increases, but the inclined position of gripper jaws increases

Engineering Contradiction:
Improvegripping forceVSAvoidjaw inclination
Core Design Contradiction:
ForceVSShape

Solution Approach 1:

The patent optimizes the local geometry of the lever system by carefully selecting the pivot axis position and the force application point on the lever. This creates a favorable mechanical advantage that generates sufficient gripping force through a small pivoting angle. The lever arm is designed with specific dimensions that concentrate the mechanical advantage at the jaw contact point, achieving high gripping force without requiring large angular movements that would cause significant jaw inclination.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables reliable gripping of lids of different sizes with minimal space requirements, automatic ejection, and suitability for clean-room applications, ensuring precise control and reduced contamination risk.

Implementation Method 1

Two inner and outer guiding faces are formed on the guiding element or on the gripper levers respectively, and the gripper levers or the guiding element each have a counter-guiding element which is arranged between one of the inner and one of the outer guiding faces, so that when the guiding element is moved, the gripper levers with their gripper jaws are pivoted apart or pressed together.

Methodology Applied
Scientific EffectMechanical guidance through guiding faces and counter-guiding elements: Mechanical Force

Implementation Method 2

The guiding element is preferably loaded by means of a spring in such a way that, in the relaxed state of the spring, the gripper jaws are pressed together.

Methodology Applied
Scientific EffectElastic force: Spring

Data Source

PatentUS12151365B2Gripper device for gripping laboratory vessels
Publication Date: 2024.11.26 HTI AUTOMATION GMBH
  • US12151365B2 patent drawing
  • US12151365B2 patent drawing
  • US12151365B2 patent drawing

AI summary

A gripper device for gripping lids of laboratory vessels. The gripper device comprises a gripper unit with a main body, to which two gripper levers are each pivotably fastened by one end to a pivoting joint in each case. A gripper jaw is formed at the end of each gripper lever remote from the respective pivoting joint, such that the gripper jaws are arranged facing one another. A guiding element is provided which is movably mounted on the main body and two inner and outer guiding faces are formed on the guiding element or on the gripper levers respectively. The gripper levers or the guiding element each have a counter-guiding element which is arranged between one of the inner and one of the outer guiding faces, so that when the guiding element is moved, the gripper levers with their gripper jaws are pivoted apart or pressed together.