Grooved Inorganic Layer for Flexible Display Wire Stress Relief

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Solution Overview

Problem

Flexible display panels with metal wires in peripheral circuits tend to break when bent, compromising signal transmission and bending resistance.

Innovation Solution

The flexible display panel incorporates grooves in the inorganic layer of the non-display area, where metal wires are partially arranged, reducing stress and improving bending resistance by creating a height difference between bending and non-bending areas, and enhancing the contact area between the metal wire and the inorganic layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If metal wires are arranged in a peripheral circuit of the flexible display panel, then signal transmission is enabled, but the metal wires may easily break when the flexible display panel is bent

Engineering Contradiction:
Improvesignal transmission reliabilityVSAvoidbending resistance
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent applies local quality by creating grooves with different depths in the inorganic layer at different locations. The groove depth is greater at the bending area than at the non-bending area, providing localized stress relief where bending occurs while maintaining structural integrity in non-bending areas. This differential groove depth design allows the metal wire to flex without breaking during bending while preserving signal transmission reliability.

Inventive Principle:
Principle #3Local quality

2Adaptability or versatility

If the flexible display panel is designed to be bendable, then portability and aesthetic design are improved, but the metal wires in the peripheral circuit may break during bending

Engineering Contradiction:
Improvebending capabilityVSAvoidwire durability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent employs flexible shells and thin films by forming grooves in the inorganic layer that allow the metal wire to flex during bending. The grooves create a flexible path for the wire to follow during bending operations, enabling the display panel to be bendable while preventing wire breakage through the controlled deformation space provided by the groove structure.

Inventive Principle:
Principle #30Flexible shells and thin films

3Strength

If grooves are formed in the inorganic layer to prevent wire breakage, then bending resistance is improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvebending resistanceVSAvoidmanufacturing process complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the inorganic layer into regions with different groove depths - a first region at the bending area with greater groove depth and a second region at the non-bending area with lesser groove depth. This segmented approach to groove formation allows the manufacturing process to create the complex differential depth structure through controlled etching or deposition processes, achieving high bending resistance while managing manufacturing complexity through systematic process design.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11032925B2Flexible display panel and flexible display device
Publication Date: 2021.06.08 KUNSHAN GO VISIONOX OPTO ELECTRONICS CO LTD
  • US11032925B2 patent drawing
  • US11032925B2 patent drawing
  • US11032925B2 patent drawing

AI summary

Providing are a flexible display panel and flexible display device. The flexible display panel includes a display area and a non-display area surrounding the display area. The non-display area includes a flexible substrate, an inorganic layer and a metal wire stacked together. An overlapping area exists between the non-display area and a bending area of the flexible display panel. In the overlapping area, at least one groove is formed on the inorganic layer, and the metal wire is at least partially arranged in the at least one groove.