Hand Tool Cam Follower Mechanism for Automated Assembly

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Solution Overview

Problem

Conventional hand tools, cosmetic devices, and writing instruments have limited productivity due to rigid assembly mechanisms that hinder efficient manufacturing and user operation.

Innovation Solution

The hand tool design incorporates a cam follower mechanism with radial movement support, allowing for higher productivity through enhanced assembly and user interaction, featuring a cam groove system that enables the inner barrel to slide and rotate within the outer barrel, facilitating automatic assembly and tactile feedback.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a rigid assembly mechanism is used in conventional hand tools, then structural stability is maintained, but manufacturing efficiency and productivity are limited

Engineering Contradiction:
Improvemanufacturing efficiencyVSAvoidassembly mechanism complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies the dynamics principle by introducing a cam follower mechanism that enables the inner barrel to dynamically slide and rotate within the outer barrel during assembly and operation. This dynamic mechanism replaces rigid fixed connections with controlled movable interactions, allowing automated assembly machines to efficiently assemble the components while maintaining structural stability during use. The cam groove and cam follower arrangement creates a deterministic motion path that guides the inner barrel's movement, resolving the contradiction between productivity improvement and device complexity.

Inventive Principle:
Principle #15Dynamics

2Ease of manufacture

If a cam follower mechanism with radial movement support is implemented, then assembly ease and operational ease are improved, but device complexity increases

Engineering Contradiction:
Improveassembly easeVSAvoidmechanism structure
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The cam follower mechanism embodies the self-service principle by enabling the inner barrel to automatically guide its own assembly process through the cam groove interaction. During assembly, the cam follower naturally follows the cam groove's predetermined path, causing the inner barrel to self-align and self-position without requiring complex external guiding mechanisms or manual adjustment. This self-guiding capability simplifies the manufacturing process and improves assembly ease while the inherent mechanical guidance reduces the need for additional complex control systems.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If the inner barrel is designed to slide and rotate within the outer barrel, then operational tactile feedback is enhanced, but manufacturing precision requirements increase

Engineering Contradiction:
Improveuser interactionVSAvoidalignment precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-forming the cam groove with a predetermined curvature and geometry that anticipates the required motion path of the cam follower. This pre-designed groove profile ensures that when assembly occurs, the inner barrel naturally follows the intended sliding and rotating trajectory without requiring high-precision real-time adjustment during operation. The preliminary design of the cam groove's shape and position embeds the alignment requirements into the tooling and molding process, reducing the stringency of precision requirements during final assembly while still providing smooth tactile feedback to the user.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design increases manufacturing efficiency and user experience by allowing for easier assembly and operation, such as automatic assembly using machines and tactile feedback, resulting in higher productivity and usability compared to conventional tools.

Implementation Method 1

one of the outer barrel and the inner barrel includes a cam follower protruding in a radial direction, the other of the outer barrel and the inner barrel includes a cam groove engaging the cam follower

Methodology Applied
Scientific EffectCam mechanism: Cam

Implementation Method 2

the cam follower is supported (e.g., resiliently supported) to be movable in a radial direction

Methodology Applied
Scientific EffectElasticity: Elasticity

Data Source

PatentUS11065907B2Hand tools, cosmetic devices and writing instruments
Publication Date: 2021.07.20 KOTOBUKI & CO LTD
  • US11065907B2 patent drawing
  • US11065907B2 patent drawing
  • US11065907B2 patent drawing

AI summary

A hand tool includes an outer barrel, an inner barrel housed in the outer barrel, and a rear barrel assembled to the outer barrel and the inner barrel. One of the outer barrel and the inner barrel includes a cam follower protruding in a radial direction of the hand tool, the other of the outer barrel and the inner barrel includes a cam groove engaging with the cam follower, and the cam follower is supported to be movable in a radial direction.