Vehicle Handle Ventilation Control to Prevent Freezing

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Solution Overview

Problem

Handles on vehicles are prone to freezing in cold environments, leading to operational issues.

Innovation Solution

A handle system with a ventilation space and an anti-freeze control unit that uses environmental sensors and a gas delivery system to prevent freezing by delivering heated or ambient air to the handle's periphery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a handle assembly is arranged on vehicle sheet metal with a rotatable handle, then the handle can provide opening/closing functionality, but the handle is prone to freezing in cold environments

Engineering Contradiction:
Improvehandle opening/closing functionalityVSAvoidanti-freeze performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The anti-freeze control unit predicts freezing conditions using environmental sensors (temperature, humidity, rain/snow forecast) and activates the gas delivery device before freezing occurs. This preliminary action prevents ice formation on the handle by delivering heated gas in advance, resolving the contradiction between maintaining operational functionality and preventing freezing damage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A ventilation space filled with gas (air or heated gas) is introduced as an intermediary between the handle and the cold external environment. The gas acts as a thermal buffer, isolating the handle from freezing temperatures while allowing the handle to maintain its opening/closing functionality. The gas delivery device and ventilation space work together as intermediary components to protect the handle from freezing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If environmental sensors and gas delivery system are added to prevent handle freezing, then anti-freeze performance is improved, but device complexity increases

Engineering Contradiction:
Improveanti-freeze performanceVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The gas delivery device is designed to serve multiple functions: it delivers heated gas to prevent freezing, can deliver ambient gas for ventilation, and works with environmental sensors that serve both anti-freeze prediction and general environmental monitoring purposes. This multi-functionality reduces the need for separate dedicated components, thereby limiting the increase in device complexity while maintaining improved anti-freeze performance.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses environmental sensors to autonomously detect freezing conditions and triggers the gas delivery device automatically without requiring manual intervention. The anti-freeze control unit self-manages the entire process from prediction to execution, reducing the need for complex control interfaces and monitoring systems, thus limiting complexity increase while achieving reliable anti-freeze protection.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents handle freezing by predicting and responding to environmental conditions, ensuring smooth operation in cold weather.

Implementation Method 1

an anti-freeze control unit is configured to allow a gas to enter the ventilation space so as to prevent the handle from being frozen

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250327343A1Handle System, Handle Assembly, and Anti-Freeze Method for Handle
Publication Date: 2025.10.23 ILLINOIS TOOL WORKS INC
  • US20250327343A1 patent drawing
  • US20250327343A1 patent drawing
  • US20250327343A1 patent drawing

AI summary

The present disclosure discloses a handle system, a handle assembly, and an anti-freeze method for a handle. The handle system includes a base, a handle, and an anti-freeze control unit. The base defines a base cavity. The handle is arranged in the base cavity, and a ventilation space is provided between the base and an outer periphery of the handle. The anti-freeze control unit allows a gas to enter the ventilation space according to environmental information that determines whether freezing will occur, so as to prevent the handle from being frozen. The anti-freeze control unit of the handle system of the present disclosure controls the gas to enter the ventilation space surrounding the handle according to the environmental information that determines whether freezing will occur, so as to prevent the handle from being frozen. The environmental information that determines whether freezing will occur includes weather forecast, thereby increasing the likelihood of predicting freezing of the handle to effectively prevent the handle from being frozen.