Harness Protection Adaptor for Linking Conduit and Sleeve Systems
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Solution Overview
Problem
Current conduit harness systems and wiring harness protection systems are not compatible, lacking a dedicated method to directly connect them, forcing manufacturers to choose between systems for different areas with no way to link them together.
Innovation Solution
An adaptor with a conduit harness system interface and a wiring harness protection system interface, allowing for the connection and secure attachment of various protection systems, including heat shield looms, mesh-split sleeves, and EMC braided hoses, using cable ties or conduit clips to link conduit and wiring harness systems.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If conduit harness systems and wiring harness protection systems are used separately without compatibility, then each system can be optimized for its specific function, but the systems cannot be linked together and manufacturers must choose between them for different areas
Solution Approach 1:
An adaptor is introduced as an intermediary component that connects the conduit harness system interface and the wiring harness protection system interface. This adaptor enables the two incompatible systems to be linked together, allowing conduit and wiring harness protection systems to be used in combination rather than requiring separate selection for different areas.
2Reliability
If a dedicated connection method is developed to link conduit harness systems and wiring harness protection systems, then system compatibility and protection performance are enhanced, but device complexity and manufacturing requirements increase
Solution Approach 1:
The adaptor is segmented into distinct interfaces: a conduit harness system interface portion and a wiring harness protection system interface portion. Each interface is designed to specifically match its corresponding system, allowing the adaptor to provide reliable connections while maintaining clear functional boundaries that simplify manufacturing and assembly.
3Object-affected harmful factors
If multiple protection arrangements are combined in the adaptor, then complete protection for the wiring system is achieved, but the adaptor structure becomes more complex
Solution Approach 1:
The adaptor incorporates multiple protection arrangements including heat shield looms, mesh-split sleeves, fiber glass heat shields, electromagnetic compatibility (EMC) braided hoses, and isolation sleeves. These different protective layers are integrated into a single composite adaptor structure that provides comprehensive protection against environmental damage, heat, and electromagnetic fields while maintaining a unified component design.
Data Source
AI summary
An adaptor for connecting, adapting and securing different harness protection systems includes a main body including a first portion, the first portion being a conduit harness system interface configured to be connected to a conduit harness system, and a second portion, the second portion being a wiring harness protection system interface configured to be connected to a wiring harness protection system.