Heat Dissipation Structure for Stable Thermal Interface Contact

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Heat generated by electronic components in devices like PCs and mobile phones is not effectively dissipated, leading to thermal damage and performance throttling due to gaps and low thermal conductivity at contact surfaces between heat sinks and components.

Innovation Solution

A heat dissipation structure with a support member, thermal interface material, and adhesive member to ensure close contact and prevent detachment, using a carbon-containing heat conductive fiber for improved heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a thermal interface material is used to fill the gap between the heat sink and electronic component, then thermal resistance is reduced, but the thermal interface material may detach from the heat sink over time

Engineering Contradiction:
Improvethermal interface material attachmentVSAvoidbonding strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The adhesive member is applied in advance to the heat sink surface before placing the thermal interface material. This preliminary application ensures that the thermal interface material is securely bonded to the heat sink from the beginning, preventing detachment during operation while maintaining good thermal contact.

Inventive Principle:
Principle #10Preliminary action

2Manufacturing precision

If the heat dissipation member is pressed to improve contact, then close contact property is improved, but the thermal interface material may be compressed unevenly

Engineering Contradiction:
Improvecontact surface uniformityVSAvoidthermal interface material distribution
Core Design Contradiction:
Manufacturing precisionVSStability of the object's composition

Solution Approach 1:

The adhesive member is applied selectively to specific regions of the heat sink where contact is needed, rather than uniformly across the entire surface. This localized application allows the thermal interface material to be pressed into close contact with the heat sink in critical areas while maintaining its structural integrity and uniform distribution properties.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances heat dissipation by maintaining close contact between the heat sink and thermal interface material, preventing detachment and reducing thermal resistance, thus preventing thermal damage and improving component performance.

Implementation Method 1

a thermal interface material disposed between the heat dissipation surface of the heating source and the bottom surface of the heat dissipation member

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

an adhesive member disposed in the area in which the thermal interface material is supported by the support member between the thermal interface material and the heat dissipation member, the adhesive member bonds the thermal interface material and the heat dissipation member to each other

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 3

The adhesive member may press an area of the heat dissipation member in which the thermal interface material is supported by the support member, and the thermal interface material may be compressively deformed in the area in which the adhesive member is disposed to come into close contact with an area of the heat dissipation member facing the heat dissipation surface

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS12501583B2Electronic device comprising heat emission structure
Publication Date: 2025.12.16 SAMSUNG ELECTRONICS CO LTD
  • US12501583B2 patent drawing
  • US12501583B2 patent drawing
  • US12501583B2 patent drawing

AI summary

An electronic device is provided. The electronic device includes a heat generation source including a heat dissipation surface dissipating heat, a support member disposed on a lateral side of the heat dissipation surface and surrounding at least a part of the heat generation source, a heat dissipation member facing the heat dissipation surface of the heat generation source and disposed so as to cover an area in which the support member is disposed, a thermal interface material disposed between the upper part of the heat dissipation surface of a heat generation surface and the lower surface of the heat generation source, and supported by the support member, and an adhesive member disposed in the area in which the thermal interface material is supported by the support member between the thermal interface material and the heat dissipation member, and for coupling the thermal interface material and the heat dissipation member.