Exterior Heat Exchanger Flow Switching for Heating and Cooling

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Solution Overview

Problem

Conventional refrigeration cycle devices face inefficiencies in heat exchange efficiency during both heating and cooling operations due to fixed refrigerant path configurations, which limit their ability to optimize refrigerant flow for varying operational conditions.

Innovation Solution

A refrigeration cycle device with a refrigerant flow path switching unit that adjusts the refrigerant flow path based on operation mode, utilizing a core portion with multiple tube groups and decompression units to optimize refrigerant flow directions and tube counts for enhanced heat exchange efficiency in both heating and cooling operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a fixed refrigerant path configuration is used, then the system design is simplified, but the heat exchange efficiency deteriorates during varying operational conditions

Engineering Contradiction:
Improvesystem designVSAvoidheat exchange efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent implements a dynamic refrigerant path configuration where the refrigerant flow path is switched between heating and cooling operations. The exterior heat exchanger connects to different decompression units based on operation mode, allowing the system to adapt refrigerant flow paths dynamically rather than using a fixed configuration, thereby optimizing heat exchange efficiency for each operational condition.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If the refrigerant flow path is switched between heating and cooling operations, then the heat exchange efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidrefrigerant flow path switching
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The exterior heat exchanger is designed to serve multiple functions by connecting to different decompression units based on operation mode. In heating operation, it connects to the first decompression unit to function as an evaporator, while in cooling operation, it connects to the second decompression unit. This multi-functional design allows a single component to optimize performance across different operational conditions without requiring entirely separate systems.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of energy

If multiple decompression units are used to optimize refrigerant flow, then the heat exchange efficiency is improved, but the device complexity increases

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidnumber of decompression units
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies local quality by providing different decompression units with different connection configurations optimized for specific operational modes. The first decompression unit is configured for heating operation connectivity, while the second decompression unit is configured for cooling operation connectivity. Each decompression unit has localized structural characteristics tailored to its specific operational purpose, allowing optimized refrigerant flow control for each mode without requiring complete system redesign.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for adjustable refrigerant paths and optimized flow directions, improving heat exchange efficiency and simplifying system design by enabling efficient heat exchange in both heating and cooling modes.

Implementation Method 1

a compressor configured to compress and discharge a refrigerant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

a heating unit configured to heat blown air to be sent to an air conditioning target space by performing heat exchange between the refrigerant discharged from the compressor and the blown air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

an exterior heat exchanger configured to perform heat exchange between the refrigerant and outside air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

a first decompression unit configured to reduce pressure of the refrigerant flowing into the exterior heat exchanger

Methodology Applied
Scientific EffectDecompression: Depressurisation

Implementation Method 5

a second decompression unit configured to reduce pressure of the refrigerant flowing out of the exterior heat exchanger

Methodology Applied
Scientific EffectDecompression: Depressurisation

Implementation Method 6

an evaporator configured to cool the blown air before the heating unit heating the blown air, by performing heat exchange between the blown air and the refrigerant having a low pressure downstream of the second decompression unit

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS10899196B2Refrigeration cycle device
Publication Date: 2021.01.26 DENSO CORP
  • US10899196B2 patent drawing
  • US10899196B2 patent drawing
  • US10899196B2 patent drawing

AI summary

A refrigeration cycle device includes an exterior heat exchanger that includes a core portion including a stack of a plurality of tubes. The core portion has a first core portion, a second core portion and a third core portion each of which includes a tube group of the plurality of tubes. A flow direction of a refrigerant flowing through the second core portion in a heating operation is opposite to that in a cooling operation. Flow directions of the refrigerant flowing through the first core portion and the third core portion in the heating operation are same as those in the cooling operation.