Heat Pipe Data Center Cooling via Phase Transition

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Solution Overview

Problem

Existing data center cooling solutions consume large amounts of power and water resources, and are inefficient in removing heat from computer servers and network equipment, leading to performance degradation and premature component malfunction.

Innovation Solution

The implementation of heat pipes as a data center cooling solution, which transfer heat away from electronic devices using principles of thermal conductivity, evaporative cooling, and phase transition, either by absorbing heat from ambient air and circulating coolant fluid or by transferring heat from air to liquid or air interfaces, thereby reducing the need for traditional mechanical air cooling and liquid cooling systems.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If traditional mechanical air cooling and liquid cooling systems are used, then heat can be removed from data center devices, but large amounts of power and water resources are consumed

Engineering Contradiction:
Improvepower consumptionVSAvoidcooling effectiveness
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent replaces traditional mechanical cooling systems (fans, compressors, pumps) with a heat pipe-based passive cooling system. The heat pipe utilizes phase change and thermal conduction to transfer heat from data center devices to a heat sink, eliminating the need for high-power mechanical components while maintaining effective heat removal.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The heat pipe employs phase transition of the working fluid (evaporation at the hot end, condensation at the cold end) to efficiently transfer heat. This phase change mechanism provides high heat transfer coefficients without requiring external power input, directly addressing the contradiction between energy consumption and cooling effectiveness.

Inventive Principle:
Principle #36Phase transitions

2Loss of substance

If traditional mechanical air cooling and liquid cooling systems are used, then heat can be removed from data center devices, but large amounts of water resources are consumed

Engineering Contradiction:
Improvewater usageVSAvoidcooling effectiveness
Core Design Contradiction:
Loss of substanceVSReliability

Solution Approach 1:

The patent replaces water-intensive liquid cooling systems with a heat pipe-based system that uses phase change of a sealed working fluid. This eliminates the need for large volumes of circulating water while maintaining effective heat removal through the heat pipe's high heat transfer capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The heat pipe uses phase transition of a small amount of sealed working fluid to achieve continuous heat transfer. This phase change mechanism provides efficient cooling without requiring the large water flows needed by traditional liquid cooling systems, directly reducing water resource consumption.

Inventive Principle:
Principle #36Phase transitions

3Reliability

If components are not cooled sufficiently, then energy consumption decreases, but performance degrades and components malfunction prematurely

Engineering Contradiction:
Improvecomponent lifespanVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent replaces high-power mechanical cooling systems with a passive heat pipe system that consumes minimal energy. The heat pipe automatically transfers heat from components to a heat sink using phase change and thermal conduction, providing sufficient cooling to maintain component reliability without the high energy consumption of traditional systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The heat pipe's phase change mechanism provides efficient heat transfer with minimal energy input. The evaporation and condensation processes occur naturally driven by temperature gradients, enabling effective component cooling that extends lifespan without requiring large amounts of energy.

Inventive Principle:
Principle #36Phase transitions

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly reduces energy consumption and water usage while effectively maintaining data center performance by efficiently transferring heat away from devices, allowing for improved cooling efficiency and extended component lifespan.

Implementation Method 1

transfer heat away from electronic devices using principles of thermal conductivity, evaporative cooling, and phase transition

Methodology Applied
Scientific EffectThermal conductivity: Conduction (thermal)

Implementation Method 2

transfer heat away from electronic devices using principles of thermal conductivity, evaporative cooling, and phase transition

Methodology Applied
Scientific EffectEvaporative cooling: Evaporation

Implementation Method 3

transfer heat away from electronic devices using principles of thermal conductivity, evaporative cooling, and phase transition

Methodology Applied
Scientific EffectPhase transition: Phase Change

Implementation Method 4

absorbing heat from ambient air and circulating coolant fluid

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 5

transferred heat from air to liquid or air interfaces

Methodology Applied
Scientific EffectThermal convection: Convection

Data Source

PatentUS11672105B2Data center cooling using a heat pipe
Publication Date: 2023.06.06 META PLATFORMS INC
  • US11672105B2 patent drawing
  • US11672105B2 patent drawing
  • US11672105B2 patent drawing

AI summary

In one example, a heat pipe is configured to absorb and transfer heat away from ambient air of a data center to cool the ambient air circulating in the data center to cool devices of the data center, and a fluid interface is thermally coupled to the heat pipe and configured to cool the heat pipe via a coolant fluid circulating in the data center. In another example, a heat pipe configured to release transferred heat to air, and a fluid interface is thermally coupled to the heat pipe and configured to exchange heat to the heat pipe to cool a coolant fluid circulating in a data center to cool devices of the data center.