Heat Pipe Thermal Coupling for Server Node Temperature Distribution

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Solution Overview

Problem

Current multi-node servers face inefficiencies in cooling due to preheated airflow from upstream nodes, leading to higher operating temperatures and decreased performance in downstream nodes, as each node relies on independent heat sinks without effective thermal load distribution.

Innovation Solution

Thermal management features that thermally couple heat sinks using heat pipes to transfer thermal energy from hotter downstream nodes to cooler upstream nodes, ensuring more even thermal distribution across nodes, with vapor sections of adjacent heat pipes overlapping for enhanced heat transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If independent heat sinks are used for each node, then each node can be cooled individually, but downstream nodes experience preheated airflow and higher operating temperatures

Engineering Contradiction:
Improveoperating temperatureVSAvoidcooling efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent merges the thermal management of multiple nodes by thermally coupling heat sinks from different nodes using heat pipes. This allows downstream nodes to transfer excess heat to upstream nodes, effectively combining their thermal management resources to overcome the preheated airflow problem and maintain lower operating temperatures for all nodes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces heat pipes as intermediary thermal conduction elements between heat sinks of different nodes. These heat pipes act as mediators that transfer thermal energy from downstream nodes (experiencing preheated airflow) to upstream nodes (receiving cooler airflow), thereby balancing the thermal load across the server.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If compute nodes are aligned in series with airflow, then the server structure is simplified, but temperature distribution becomes uneven across nodes

Engineering Contradiction:
Improveserver structureVSAvoidtemperature distribution
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The patent extracts the thermal load from downstream nodes and transfers it to upstream nodes through heat pipes. This separation of thermal management functions allows the server to maintain a simple series airflow structure while achieving more uniform temperature distribution by removing excess heat from where it accumulates (downstream) and relocating it to where cooling is more effective (upstream).

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach distributes thermal load more evenly, reducing operating temperatures and improving cooling efficiency across all nodes, thereby enhancing performance and maintaining consistent thermal characteristics across the server.

Implementation Method 1

heat pipes to transfer thermal energy from hotter downstream nodes to cooler upstream nodes

Methodology Applied
Scientific EffectHeat pipe: Heat Pipe

Implementation Method 2

thermally couple heat sinks using heat pipes to transfer thermal energy

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 3

vapor sections of adjacent heat pipes overlapping for enhanced heat transfer

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS10365046B2Server thermal management with heat pipes
Publication Date: 2019.07.30 INTEL CORP
  • US10365046B2 patent drawing
  • US10365046B2 patent drawing
  • US10365046B2 patent drawing

AI summary

Embodiments of the present disclosure describe servers having thermal management features and thermal management systems for servers. These embodiments include heat sinks to be thermally coupled by one or more heat pipes to transfer heat from hotter downstream heat sinks to cooler upstream heat sinks in order to distribute thermal loading across multiple devices. In one embodiment a single heat pipe may be used to thermally couple two heat sinks, whereas in other embodiments a modular heat pipe arrangement may be used. Techniques for thermally coupling modular heat pipes to one another such that vapor sections of adjacent heat pipes overlap are also disclosed. Other embodiments may be described and/or claimed.