Heat Pump Condensing Temperature Control for Higher COP Heating

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Solution Overview

Problem

Traditional fluid heating systems are inefficient and generate significant CO2 due to the use of fossil fuels and suboptimal heat transfer processes, where the condensing temperature is often set above the desired hot fluid temperature, leading to reduced energy efficiency and increased CO2 emissions.

Innovation Solution

A fluid heating and/or cooling system utilizing a heat pump with a controller that adjusts the condensing temperature to be a determined interval above the fluid temperature, optimizing energy efficiency by maintaining the condensing temperature at a level that maximizes the Coefficient of Performance (COP) and minimizing energy input while reducing CO2 emissions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the condensing temperature is set above the desired hot fluid temperature to ensure effective heat transfer, then heat transfer effectiveness is improved, but energy efficiency deteriorates and CO2 emissions increase

Engineering Contradiction:
Improveheat transfer effectivenessVSAvoidenergy efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The system dynamically adjusts the condensing temperature based on the actual fluid temperature and heat transfer requirements. The controller continuously monitors fluid temperature and modulates the heat pump operation to maintain the minimum necessary temperature differential, rather than operating at a fixed high condensing temperature. This dynamic adjustment resolves the contradiction by adapting the condensing temperature to actual needs, ensuring effective heat transfer only when necessary while minimizing energy waste during periods when less temperature difference is required.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operating parameters of the heat pump, specifically the condensing temperature, based on real-time conditions. By monitoring fluid temperature and calculating the required temperature interval for effective heat transfer, the controller adjusts the condensing temperature parameter to be only slightly above the fluid temperature rather than maintaining a fixed high value. This parameter change optimizes the balance between heat transfer effectiveness and energy efficiency, reducing the temperature differential to the minimum necessary level.

Inventive Principle:
Principle #35Parameter changes

2Power

If fossil fuels are used to heat water, then heating capability is ensured, but CO2 emissions increase and energy efficiency deteriorates

Engineering Contradiction:
Improveheating capabilityVSAvoidCO2 emissions
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The system replaces the mechanical combustion process of fossil fuels with a heat pump-based thermal transfer mechanism. Instead of burning fuel to generate heat, the heat pump uses electrical power to drive a refrigeration cycle that transfers heat from the environment to the water. This substitution eliminates CO2 emissions from combustion while maintaining heating capability, directly resolving the contradiction between ensuring heating power and reducing harmful emissions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the energy source parameter from chemical energy (fossil fuels) to electrical energy driving a heat pump cycle. By using electricity to power the compressor and refrigeration cycle, the system achieves heating capability without the CO2 emissions associated with fossil fuel combustion. This parameter change in the energy source fundamentally eliminates the harmful emissions while preserving the heating function.

Inventive Principle:
Principle #35Parameter changes

3Power

If the condensing temperature is maintained at a fixed high level, then heating capacity is ensured, but the Coefficient of Performance (COP) decreases

Engineering Contradiction:
Improveheating capacityVSAvoidCoefficient of Performance (COP)
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The system transitions from fixed condensing temperature operation to dynamic temperature adjustment. The controller continuously monitors fluid temperature and adjusts the condensing temperature accordingly, maintaining it only slightly above the fluid temperature rather than at a fixed high level. This dynamic operation ensures adequate heating capacity when needed while improving COP by reducing the temperature lift requirement, thus resolving the contradiction between heating capacity and energy efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the condensing temperature parameter from a fixed high value to a variable value that adapts to fluid temperature conditions. By adjusting the condensing temperature to be minimally above the fluid temperature, the system optimizes the COP while maintaining sufficient heating capacity. This parameter adjustment resolves the contradiction by allowing the temperature differential to vary based on actual heating requirements rather than maintaining a consistently high value.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves improved energy efficiency and reduced CO2 emissions by dynamically controlling the condensing temperature, resulting in a higher COP and more efficient hot fluid generation compared to traditional systems.

Implementation Method 1

a condenser heat exchanger having a primary side arranged, in use, to receive the refrigerant and a secondary side arranged, in use, to transfer heat to and/or from a fluid

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

an evaporator having an evaporating temperature at which refrigerant therein evaporates

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 3

an evaporator having an evaporating temperature at which refrigerant therein evaporates

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 4

a condenser having a condensing temperature at which refrigerant therein condenses

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 5

a condenser having a condensing temperature at which refrigerant therein condenses

Methodology Applied
Scientific EffectPhase change: Phase Change

Implementation Method 6

a heat pump comprising at least one of a compressor

Methodology Applied
Scientific EffectCompression: Compression

Data Source

PatentUS10208966B2Fluid heating and/or cooling system and related methods
Publication Date: 2019.02.19 ESG POOL VENTILATION
  • US10208966B2 patent drawing
  • US10208966B2 patent drawing

AI summary

A method of and system for heating and/or cooling a fluid, the method comprising moving the fluid through a secondary side of a heat exchanger and controlling the temperature of a primary side of the heat exchanger such that the temperature of the primary side of the heat exchanger is maintained substantially at a determined temperature interval from a reference temperature which is a function of at least one of: a temperature of an inlet to the secondary side and a temperature of an outlet of the secondary side.