Heat-Resistant O/F-Terminated MXene for Low-Temperature Methane Production

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional MXenes exhibit low heat resistance, making them unsuitable for high-temperature applications, and existing methods for producing methane require high temperatures.

Innovation Solution

An inorganic compound comprising transition metal elements, oxygen, and fluorine, with specific molar ratios and crystallite sizes, is produced to enhance heat resistance and enable low-temperature methane and hydrogen production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional MXenes are used, then they exhibit good electroconductivity and catalytic activity, but they decompose and reduce in weight by 20% or more when exposed to high temperatures

Engineering Contradiction:
Improveheat resistanceVSAvoidweight stability at high temperature
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent changes the chemical composition parameters of MXene by controlling the molar ratio of O to F (b/c between 0.60-2.30) and adjusting the half-value width of the (110) plane diffraction peak (≤0.600°). These parameter modifications result in improved heat resistance while maintaining the material's fundamental MXene structure and properties

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite structure by incorporating both oxygen and fluorine terminations on the MXene surface in specific ratios. This dual-termination composite approach enhances the thermal stability of the material, preventing decomposition at high temperatures while preserving electroconductivity and catalytic activity

Inventive Principle:
Principle #40Composite materials

2Productivity

If conventional methods are used to produce methane, then methane can be produced, but high temperatures are required

Engineering Contradiction:
Improvemethane production efficiencyVSAvoidreaction temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent modifies the catalytic parameters of MXene by controlling the O/F molar ratio and crystallite size, which enhances the catalytic activity for methane production. This allows the reaction to proceed at lower temperatures while maintaining high productivity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The modified MXene acts as an intermediary catalyst that facilitates the methane production reaction at lower temperatures. The specific surface termination composition (O and F in controlled ratios) mediates the reaction between carbon monoxide and hydrogen, enabling efficient methane synthesis without requiring high temperature conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The inorganic compound achieves high heat resistance, allowing its use in high-temperature environments and enables low-temperature production of methane and hydrogen.

Implementation Method 1

an inorganic compound capable of producing methane and hydrogen at a low temperature, a method for producing methane and hydrogen using the inorganic compound

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20250256266A1Inorganic compound, dispersion and method for producing same, and film and method for producing same, inorganic compound, method for producing methane and hydrogen, dispersion and method for producing same, and film and method for producing same
Publication Date: 2025.08.14 JAPAN MATERIAL TECH CORP
  • US20250256266A1 patent drawing
  • US20250256266A1 patent drawing
  • US20250256266A1 patent drawing

AI summary

This inorganic compound includes M, O, and F, in which M is one or more kinds of transition metal elements, when defining a molar ratio of O as “b” and defining a molar ratio of F as “cc”, (b/c) is 0.60 or more and 2.30 or less, and a half-value width of a diffraction peak of a (110) plane obtained by X-ray diffraction analysis is 0.60′ or less. Also, the inorganic compound includes M, O, and F, in which M is one or more kinds of transition metal elements, when defining a molar ratio of O as “b” and defining a molar ratio of F as “c”, (b/c) is 1.50 or less, and a half-value width of a diffraction peak of a (110) plane obtained by X-ray diffraction analysis is 0.45° or more.