Heated Deployable Rectifier for Vehicle Ice Buildup

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Solution Overview

Problem

Existing vehicle flow rectifying devices fail to effectively melt freezing around the rectifying body, leading to operational issues and potential damage due to ice or snow accumulation.

Innovation Solution

A rectifying device with a deployable and retractable rectifying body equipped with a heating mechanism that heats the periphery and surrounding areas, including the use of injection devices to melt ice and snow, ensuring the rectifying body can function properly even in cold conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the rectifying body is deployed on the front side of the front wheel to suppress air flow, then the aerodynamic performance is improved, but freezing around the rectifying body occurs in cold conditions

Engineering Contradiction:
Improveaerodynamic performanceVSAvoidfreezing around rectifying body
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The heating mechanism changes the temperature parameter of the rectifying body and its periphery from cold conditions to above-freezing temperatures, preventing ice and snow accumulation while maintaining the deployed position for aerodynamic performance

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical clearing methods with a thermal field (heating mechanism) to melt freezing, providing a more effective and automated solution for removing ice and snow accumulation around the rectifying body

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Ease of operation

If the rectifying body is housed in the vehicle body, then the device is retracted, but freezing between the rectifying body and deployment hole peripheral surface occurs

Engineering Contradiction:
Improveretraction capabilityVSAvoidfreezing between rectifying body and deployment hole
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The heating mechanism raises the temperature of the deployment hole peripheral surface and rectifying body interface, changing the thermal parameter to prevent freezing and enable smooth retraction of the rectifying body into the vehicle body

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The heating mechanism acts as an intermediary thermal field between the rectifying body and deployment hole, facilitating the separation and retraction process by preventing direct freezing contact between these components

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If ice and snow accumulate around the rectifying body, then operational resistance increases, but the heating mechanism requires additional energy consumption

Engineering Contradiction:
Improveoperational resistanceVSAvoidenergy consumption of heating mechanism
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The heating mechanism operates in advance or concurrently with deployment/retraction operations to prevent freezing before it significantly increases operational resistance, reducing the total energy required compared to clearing accumulated ice and snow after the fact

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively melts freezing around the rectifying body, reducing operational resistance and preventing damage, ensuring smooth operation and extending the lifespan of the device by maintaining clear pathways and reducing physical stress from ice accumulation.

Implementation Method 1

a heating mechanism that is operated to heat a periphery of the rectifying body

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 2

the heating mechanism is operated to heat the rectifying body. Therefore, the periphery of the rectifying body can be heated

Methodology Applied
Scientific EffectMelting: Melting

Implementation Method 3

the heating mechanism is operated to heat the covering member. Therefore, it is possible to heat a space between the rectifying body and the peripheral surface of the deployment hole

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20240051621A1Rectifying device
Publication Date: 2024.02.15 KK TOKAI RIKA DENKI SEISAKUSHO
  • US20240051621A1 patent drawing
  • US20240051621A1 patent drawing

AI summary

In a rectifying device, an actuator is operated to rotate a deflector, Here, a heater on an inner peripheral surface of the deflector is operated to generate heat, so that a periphery of the deflector is heated. Therefore, freezing around the deflector can be melted.