Electromagnetic Heating Frequency Control for Faster Frozen Food Thawing
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Solution Overview
Problem
Existing electromagnetic wave heating devices face inefficiencies in determining the optimal frequency for thawing frozen food, requiring excessive time and struggling with accuracy and quality issues due to the varying electromagnetic wave absorption properties of different foods.
Innovation Solution
A control method for an electromagnetic wave heating device that adjusts frequencies within a specific range at a reduced test power to determine an initial frequency, followed by a refined search for an optimal frequency using larger and smaller step sizes, ensuring accuracy and efficiency by minimizing data lag and energy consumption.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the system traverses and compares all selectable frequencies to determine the optimal frequency, then the thawing efficiency is improved, but the time required to determine the optimal frequency becomes excessive
Solution Approach 1:
The patent applies preliminary action by first determining a reference frequency before the actual thawing process. The system performs a preliminary frequency sweep to identify a reference frequency that provides good matching, then uses this reference as a starting point for subsequent optimization. This preliminary step avoids the need to traverse all frequencies during the actual thawing operation, significantly reducing the time required while maintaining thawing efficiency.
Solution Approach 2:
The frequency determination process is segmented into multiple stages: first determining a reference frequency through a preliminary sweep, then performing localized optimization around the reference frequency. This segmentation divides the broad frequency range into a preliminary exploration phase and a refined optimization phase, reducing the overall time required compared to exhaustive traversal of all frequencies.
2Measurement precision
If the system traverses all selectable frequencies to ensure accuracy of the optimal frequency, then the accuracy of frequency determination is improved, but the complexity of the process increases
Solution Approach 1:
The patent applies local quality by focusing the detailed frequency optimization only in the local region around the reference frequency, rather than uniformly across the entire frequency range. The system performs refined frequency sweeping and comparison within a limited range centered on the reference frequency, ensuring accurate determination of the optimal frequency while reducing the overall complexity of the process.
Solution Approach 2:
By performing a preliminary frequency sweep to establish a reference frequency before the main optimization process, the system reduces the complexity of the subsequent frequency determination. The preliminary action narrows down the search space, making the detailed accuracy-checking process simpler and less complex than traversing the entire frequency range.
3Productivity
If the electromagnetic wave generation system operates at high power during frequency determination, then the heating efficiency is improved, but the accuracy of reflection parameter measurement deteriorates due to data lag
Solution Approach 1:
The patent applies preliminary action by conducting the frequency determination and reflection parameter measurement at low power before the high-power heating process. This preliminary low-power measurement phase ensures accurate reflection parameter data is obtained without the data lag and thermal effects that occur during high-power operation. After determining the optimal frequency at low power, the system then switches to high-power heating mode, thus maintaining both measurement accuracy and heating efficiency.
Solution Approach 2:
The system uses periodic action by alternating between low-power measurement modes and high-power heating modes. During the measurement phase, low power is applied to accurately capture reflection parameters without significant thermal lag. Once the optimal frequency is determined, the system transitions to periodic high-power heating cycles, ensuring both accurate frequency selection and efficient heating performance.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This method enhances the accuracy of frequency determination, reduces heating time, and improves energy efficiency by accurately identifying the optimal frequency for heating, thus ensuring consistent and efficient thawing of frozen food.
Implementation Method 1
an electromagnetic wave generation system for generating electromagnetic waves in the cavity to heat the object to be processed
Implementation Method 2
obtaining reflection parameters corresponding to each frequency generated by the electromagnetic wave generation system
Data Source
AI summary
The present application provides a control method for a heating device and the heating device itself. The control method includes: controlling the electromagnetic wave generation system to adjust the frequency of the electromagnetic waves it generates within an alternative frequency range at a test power, obtaining reflection parameters corresponding to each frequency generated by the electromagnetic wave generation system, and determining an initial frequency based on the reflection parameters; controlling the electromagnetic wave generation system to generate electromagnetic waves at a heating power and the initial frequency; wherein the test power is less than the heating power.


