Heating Unit for Uniform Dielectric Plate Temperature

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Solution Overview

Problem

In plasma processing for semiconductor manufacturing, the temperature distribution across dielectric windows in Inductively Coupled Plasma (ICP) systems is uneven, leading to inefficiencies in substrate treatment due to varying temperatures within the chamber.

Innovation Solution

A substrate treating apparatus with a heating unit that includes multiple lamps and a radiation angle limiting unit to uniformly heat the dielectric plate, using a ring-shaped configuration and reflection members to control temperature distribution, ensuring consistent heating across the dielectric plate.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a heater is provided to surround a dielectric window outside a conventional dielectric window to heat the dielectric window, then the dielectric window can be heated, but a center area of the dielectric window is heated less than an edge portion of the dielectric window, thereby lowering process efficiency

Engineering Contradiction:
Improvetemperature distribution uniformityVSAvoidprocess efficiency
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent applies local quality by providing separate heating control for different regions of the dielectric window. Specifically, edge heating units are positioned to primarily heat the edge portions, while center heating units are positioned to primarily heat the center area. This allows each region to receive appropriate heating intensity, ensuring uniform temperature distribution across the entire dielectric window surface.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The heating system is segmented into multiple independent heating units: first heating units for the center area and second heating units for the edge portions. Each heating unit can be independently controlled, allowing precise temperature management for different regions. This segmentation resolves the contradiction by enabling simultaneous optimization of heating for both center and edge areas.

Inventive Principle:
Principle #1Segmentation

2Temperature

If multiple heating units are provided to heat different areas of the dielectric plate, then temperature distribution can be made uniform, but the device complexity increases

Engineering Contradiction:
Improvetemperature uniformityVSAvoidheating system complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The heating units are designed with multi-functionality to reduce overall system complexity. The same type of heating unit structure is used for both center and edge areas, differing only in their positioning and control parameters. This universal design approach allows for simplified manufacturing, maintenance, and control while achieving uniform temperature distribution across the dielectric plate.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution allows for precise temperature control and uniform heating of the dielectric plate, enhancing process efficiency and maintaining a consistent temperature, thereby improving the overall plasma treatment process.

Implementation Method 1

a heating unit configured to heat the dielectric plate

Methodology Applied
Scientific EffectThermal Radiation: Thermal Radiation

Implementation Method 2

an inner wall of the housing may be formed of a material of reflecting the light

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

plasma means ionized gas formed of ions, electrons, radicals, etc. The plasma is created by very high temperature, strong electric field or high-frequency electric and magnetic field

Methodology Applied
Scientific EffectPlasma: Plasma

Implementation Method 4

Inductively Coupled Plasma (ICP) process apparatus uses a dielectric window as a transfer path of a high-frequency power

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Data Source

PatentUS10692702B2Apparatus for treating substrate
Publication Date: 2020.06.23 SYSTEM ENGINEERING MEGA SOLUTION CO LTD
  • US10692702B2 patent drawing
  • US10692702B2 patent drawing
  • US10692702B2 patent drawing

AI summary

Disclosed is a substrate treating apparatus which includes a chamber, a support unit, a dielectric plate, a gas supplying unit, an antenna, and a heating unit. The chamber has a processing space therein, and an upper surface of the processing space is opened. The support unit is disposed in the chamber and supports a substrate. The dielectric plate is installed on the opened upper surface of the chamber to cover the opened upper surface. The gas supplying unit supplies a gas in the chamber. The antenna is disposed above the dielectric plate and creates plasma from the gas. The heating unit is disposed above the antenna and heats the dielectric plate.