HEMT Layout With Integrated 2DEG Resistor for Current Sensing

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Solution Overview

Problem

Existing semiconductor devices integrating high electron mobility transistors (HEMTs) require separate discrete current sensing resistors, which occupy additional area and increase manufacturing costs due to their large footprint and separate fabrication processes.

Innovation Solution

Integrating a resistor within the same region as the HEMT using a two-dimensional electron gas (2DEG) structure, where the resistor is electrically connected to the HEMT, eliminating the need for additional layout area and simplifying fabrication by integrating process steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a discrete current sensing resistor is used, then current sensing function is achieved, but layout area increases and manufacturing cost increases

Engineering Contradiction:
Improvecurrent sensing precisionVSAvoidlayout area
Core Design Contradiction:
Measurement precisionVSArea of stationary object

Solution Approach 1:

The patent merges the current sensing resistor with the HEMT device structure by forming the resistor within the same semiconductor layer system. The resistor is created using the same compound semiconductor barrier layer and channel layer that form the HEMT, integrating both functions into a single device footprint rather than using separate discrete components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The compound semiconductor structure serves multiple functions: it forms both the high electron mobility transistor for power switching and the integrated resistor for current sensing. The same barrier layer and channel layer materials provide both the HEMT's high mobility channel and the resistor's precise sensing element, eliminating the need for separate component types.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If a discrete current sensing resistor is used, then current sensing function is achieved, but manufacturing cost increases

Engineering Contradiction:
Improvecurrent sensing precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent merges the current sensing resistor with the HEMT device structure by forming the resistor within the same semiconductor layer system. The resistor is created using the same compound semiconductor barrier layer and channel layer that form the HEMT, integrating both functions into a single device footprint rather than using separate discrete components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent changes the material parameter from conventional silicon-based resistors to compound semiconductor-based resistors with two-dimensional electron gas. This material parameter change provides more precise resistance characteristics for current sensing while allowing integration into the same fabrication process flow, reducing manufacturing complexity and cost.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If silicon-based resistors are used, then fabrication is simpler, but resistance precision and robustness are inferior

Engineering Contradiction:
Improvefabrication simplicityVSAvoidresistance precision
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent changes the material parameter from conventional silicon-based resistors to compound semiconductor-based resistors with two-dimensional electron gas. This material parameter change provides more precise resistance characteristics for current sensing while allowing integration into the same fabrication process flow, reducing manufacturing complexity and cost.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach saves layout area, enhances resistance precision and robustness compared to silicon-based resistors, and reduces manufacturing costs by integrating resistor and HEMT processes, allowing for accurate high-voltage side current sensing without additional photoresist layers.

Implementation Method 1

A HEMT is a field effect transistor having a two dimensional electron gas (2DEG) layer close to a junction between two materials with different energy gaps (i.e., a hetero-junction). The 2DEG layer is used as the transistor channel

Methodology Applied
Scientific EffectTwo-dimensional electron gas (2DEG):

Implementation Method 2

Compared with MOSFETs, HEMTs have a number of attractive properties, such as high electron mobility, the ability to transmit signals at high frequencies, high breakdown voltage and low on-resistance

Methodology Applied
Scientific EffectHigh electron mobility:

Implementation Method 3

A HEMT is a field effect transistor having a two dimensional electron gas (2DEG) layer close to a junction between two materials with different energy gaps (i.e., a hetero-junction)

Methodology Applied
Scientific EffectHetero-junction:

Data Source

PatentUS20240178309A1Semiconductor device
Publication Date: 2024.05.30 VANGUARD INTERNATIONAL SEMICONDUCTOR CORPORATION
  • US20240178309A1 patent drawing
  • US20240178309A1 patent drawing
  • US20240178309A1 patent drawing

AI summary

A semiconductor device includes a high electron mobility transistor (HEMT) disposed in an annular active element region, and a resistor disposed in a passive element region surrounded by the annular active element region. The HEM includes a first portion of a compound semiconductor barrier layer stacked on a first portion of a compound semiconductor channel layer. A source electrode, a gate electrode, and a drain electrode are disposed on the first portion of the compound semiconductor barrier layer. The resistor includes a second portion of the compound semiconductor barrier layer stacked on a second portion of the compound semiconductor channel layer. An input terminal electrode is disposed on the second portion of the compound semiconductor barrier layer and located at the center of the passive element region.