HEMT Air-Gap Gate Structure for Lower Parasitic Capacitance

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Solution Overview

Problem

Existing high electron mobility transistors (HEMTs) face issues with current gain cut-off frequency decrease due to unfavorable gate parasitic capacitances and threshold voltage instability caused by dielectric charge traps, limiting their high-frequency performance.

Innovation Solution

A high electron mobility transistor with an air gap formed by selectively removing an insulating layer and/or a spacer between the gate structure and the passivation layer through a selective wet etching process, reducing parasitic capacitances and gate leakage current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a continuous insulating layer is used between the gate structure and passivation layer, then the device structure is simple and manufacturing is easy, but gate parasitic capacitances increase and high-frequency performance deteriorates

Engineering Contradiction:
Improveease of manufactureVSAvoidhigh-frequency performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The continuous insulating layer is segmented by selectively removing portions to form air gaps between the gate structure and passivation layer. This segmentation reduces gate parasitic capacitances while maintaining manufacturing feasibility through selective wet etching processes.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Portions of the insulating layer are extracted/removed to create air gaps. This extraction eliminates the harmful dielectric material in specific regions, reducing parasitic capacitances and improving high-frequency performance without requiring complete removal of the insulating layer.

Inventive Principle:
Principle #2Taking out (Extraction)

2Stability of the object's composition

If dielectric material is present near the gate structure, then the device structure is complete and stable, but dielectric charge traps cause threshold voltage instability

Engineering Contradiction:
Improvestructural stabilityVSAvoidthreshold voltage stability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

Dielectric material is extracted from regions adjacent to the gate structure by selective removal of the insulating layer. This eliminates charge trap sources that cause threshold voltage instability while preserving the overall structural integrity through controlled air gap formation.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The insulating layer is selectively removed only in specific local regions adjacent to the gate structure, creating air gaps where they are most beneficial for reducing parasitic effects and charge traps, while maintaining insulating coverage in other critical areas for structural stability.

Inventive Principle:
Principle #3Local quality

3Device complexity

If the gate structure is fully covered by passivation layer, then the device structure is complete, but parasitic transistor near the gate edge causes gate leakage current

Engineering Contradiction:
Improvedevice structure completenessVSAvoidgate leakage current
Core Design Contradiction:
Device complexityVSObject-generated harmful factors

Solution Approach 1:

The insulating layer is selectively removed at the gate edges to create air gaps, extracting the dielectric material that enables parasitic transistor formation. This reduces gate leakage current while maintaining overall device structural completeness through controlled partial removal.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Air gaps are created locally at the gate structure edges where parasitic transistors form,针对性地 eliminating the harmful effect in the most critical regions while maintaining insulating coverage elsewhere to preserve device structure completeness.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The air gap reduces gate parasitic capacitances and dielectric charge traps, enhancing the high-frequency performance of HEMTs by increasing current gain cut-off frequency and improving threshold voltage stability.

Implementation Method 1

an air gap formed by selectively removing an insulating layer and/or a spacer between the gate structure and the passivation layer of the HEMT through a selective wet etching process

Methodology Applied
Scientific EffectSelective wet etching:

Data Source

PatentUS12142676B2High electron mobility transistor and method for forming the same
Publication Date: 2024.11.12 UNITED MICROELECTRONICS CORP
  • US12142676B2 patent drawing
  • US12142676B2 patent drawing
  • US12142676B2 patent drawing

AI summary

A method for forming a high electron mobility transistor includes the steps of forming an epitaxial stack on a substrate, forming a gate structure on the epitaxial stack, forming an insulating layer covering the epitaxial stack and the gate structure, forming a passivation layer on the insulating layer, forming an opening on the gate structure and through the passivation layer to expose the insulating layer, and removing a portion of the insulating layer through the opening to form an air gap between the gate structure and the passivation layer.