HEMT Channel Thickness Layout for Lower On-Resistance

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Solution Overview

Problem

High-electron-mobility transistors (HEMTs) face challenges in achieving optimal on-resistance and total output charge due to limitations in channel resistance, particularly in GaN HEMT devices used in high-frequency applications.

Innovation Solution

The design incorporates a channel region with varying thicknesses, featuring a thicker portion remote from the gate structure and a field plate, which increases carrier concentration and reduces channel resistance, along with specific Al concentrations and fabrication methods using integrated circuit technology.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the channel region thickness is increased to reduce channel resistance and improve on-resistance, then the on-resistance improves, but the device area and fabrication complexity increase

Engineering Contradiction:
Improveon-resistanceVSAvoidchannel structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The channel region is segmented into multiple portions with different thicknesses: a first portion under the gate structure and a second portion remote from the gate structure. This segmentation allows each portion to be optimized independently, reducing overall device complexity while achieving the desired on-resistance improvement through the thicker second portion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different portions of the channel region are given different thicknesses to optimize local properties. The thicker second portion remote from the gate structure provides lower resistance, while the first portion under the gate maintains appropriate thickness for gate control, achieving local optimization of electrical properties.

Inventive Principle:
Principle #3Local quality

2Reliability

If a thicker channel region is used to improve total output charge, then the total output charge increases, but the manufacturing precision requirements increase

Engineering Contradiction:
Improvetotal output chargeVSAvoidthickness control precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The channel is divided into segments with different thicknesses that can be formed using separate fabrication steps. This segmentation allows each thickness portion to be controlled independently within standard manufacturing tolerances, reducing the overall precision requirements compared to forming a single uniform thick channel.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution transitions from a uniform one-dimensional channel thickness to a multi-dimensional structure with varying thickness in the vertical dimension. This dimensional change allows optimization of total output charge through the thicker second portion while maintaining manufacturability through standard thickness control techniques.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20240178310A1High-electron-mobility transistor
Publication Date: 2024.05.30 GLOBALFOUNDRIES US INC
  • US20240178310A1 patent drawing
  • US20240178310A1 patent drawing
  • US20240178310A1 patent drawing

AI summary

The present disclosure relates to semiconductor structures and, more particularly, to a high-electron-mobility transistor and methods of manufacture. The structure includes: a gate structure; and a channel region under the gate structure, the channel region having a first portion including a first thickness and a second portion having a second thickness greater than the first thickness, the second portion being positioned remotely from the gate structure.