Heterogeneous Directional Couplers for Compact Photonics Chips

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Solution Overview

Problem

Conventional directional couplers on photonics chips have a large footprint due to the need for a long coupling length to compensate for weak coupling between waveguide cores, which increases layout area and operational overhead.

Innovation Solution

A directional coupler structure with laterally spaced waveguide cores and a coupling element made of a different refractive index material, positioned over or under the waveguide sections, which enhances coupling strength and reduces the required coupling length.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If conventional directional couplers use laterally spaced waveguide cores without additional coupling elements, then the structure is simple, but the coupling strength is weak requiring a large coupling length and large footprint

Engineering Contradiction:
Improvefootprint of directional couplerVSAvoidstructure complexity
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

A coupling element with different refractive index material is introduced as an intermediary between the two waveguide cores. This coupling element mediates the optical coupling process by enhancing the evanescent field interaction between the waveguides, allowing strong coupling over a shorter interaction length and thereby reducing the footprint while managing the increased structural complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The refractive index parameter is changed by introducing a coupling element made of material with a different refractive index than the waveguide cores. This parameter change enhances the coupling strength between waveguides, enabling compact design with reduced footprint while balancing the added device complexity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the coupling length is increased to compensate for weak coupling strength, then effective signal transfer is achieved, but the layout area and operational overhead increase

Engineering Contradiction:
Improvesignal transfer effectivenessVSAvoidlayout area
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

The coupling element acts as a mediator that strengthens the coupling interaction between waveguide cores, enabling reliable signal transfer over a shorter interaction length. This eliminates the need for long coupling lengths while maintaining signal transfer effectiveness and reducing layout area.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

By changing the refractive index parameter through the coupling element, the coupling strength is enhanced, allowing reliable signal transfer to be achieved in a compact area rather than requiring extended coupling lengths.

Inventive Principle:
Principle #35Parameter changes

3Area of moving object

If a coupling element with different refractive index material is introduced, then coupling strength is enhanced and footprint is reduced, but the manufacturing process becomes more complex

Engineering Contradiction:
Improvefootprint of directional couplerVSAvoidfabrication process
Core Design Contradiction:
Area of moving objectVSEase of manufacture

Solution Approach 1:

The directional coupler is segmented into distinct functional regions: input waveguide sections, coupling sections with the coupling element, and output waveguide sections. This segmentation allows the coupling element to be selectively positioned only where needed for enhanced coupling, reducing overall material usage and simplifying the manufacturing process compared to a fully complex structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The coupling element with different refractive index material is applied locally only in the coupling sections where enhanced coupling is needed, rather than throughout the entire waveguide structure. This local application reduces material costs and manufacturing complexity while achieving the desired compact footprint.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution reduces the footprint and size of the directional coupler by increasing the coupling strength between waveguide cores, allowing for more compact integration on photonics chips while maintaining effective signal transfer.

Implementation Method 1

The first coupling element is comprised of a material having a second refractive index that is different from the first refractive index. The first coupling element is surrounded by a side surface that overlaps with the first section of the first waveguide core and the second section of the second waveguide core.

Methodology Applied
Scientific EffectEvanescent field coupling: Refraction

Data Source

PatentUS10795083B1Heterogeneous directional couplers for photonics chips
Publication Date: 2020.10.06 GLOBALFOUNDRIES US INC
  • US10795083B1 patent drawing
  • US10795083B1 patent drawing
  • US10795083B1 patent drawing

AI summary

Structures for a directional coupler and methods of fabricating a structure for a directional coupler. A first section of a first waveguide core is laterally spaced from a second section of a second waveguide core. A coupling element is arranged either over or under the first section of the first waveguide core and the second section of the second waveguide core. The first and second waveguide cores are comprised of a material having a first refractive index, and the first coupling element is comprised of a material having a second refractive index that is different from the first refractive index. The first coupling element is surrounded by a side surface that overlaps with the first section of the first waveguide core and the second section of the second waveguide core.