HF Generator Cable Overload Protection via Load Feedback

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Solution Overview

Problem

High-frequency cables in dual frequency systems experience overload due to reactive power from harmonic frequencies, leading to potential failure, as they act as reactance elements with high intrinsic quality, causing resonances and additional load.

Innovation Solution

A method to protect passive components by generating high-frequency power at a fundamental frequency, transmitting it through a high-frequency cable, determining variables related to the load, comparing them with reference values, and adjusting the power to prevent overload, using open-loop or closed-loop control to regulate the power based on detected loads, particularly using a broadband band-pass filter to assess harmonic power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high-frequency power is transmitted through a high-frequency cable to a load, then the load receives the required power, but the cable experiences overload from reactive power at harmonic frequencies leading to potential failure

Engineering Contradiction:
Improvehigh-frequency power transmissionVSAvoidcable reliability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The control circuit determines the high-frequency load on the cable before the overload can cause damage, and proactively reduces the generated power to prevent failure. This preliminary detection and preventive action avoids the harmful effect of reactive power accumulation at harmonic frequencies.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control circuit continuously monitors the high-frequency load on the cable and uses this feedback information to adjust the power generation. When the load approaches dangerous levels due to harmonic resonances, the system automatically reduces power output to maintain safe operating conditions.

Inventive Principle:
Principle #23Feedback

2Productivity

If the high-frequency generator operates at full power, then maximum productivity is achieved, but passive components like cables may be overloaded by reactive power from harmonics

Engineering Contradiction:
Improvepower generation efficiencyVSAvoidreactive power load on cable
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The control circuit monitors the actual high-frequency load on passive components and uses this feedback to dynamically adjust the power generation. This ensures the system operates at maximum safe capacity without exceeding cable load limits caused by harmonic resonances.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control circuit changes the operating parameters of the high-frequency generator based on the detected load conditions. When harmonic resonances cause excessive reactive power, the system adjusts power levels to maintain optimal productivity while preventing harmful overloads on passive components.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the system uses dual frequency operation, then versatility is improved, but the number of reactance elements increases causing higher reactive power and cable loading

Engineering Contradiction:
Improvedual frequency capabilityVSAvoidreactive power on cable
Core Design Contradiction:
Adaptability or versatilityVSPower

Solution Approach 1:

The control circuit monitors the combined high-frequency load from both frequency operations and adjusts power generation accordingly. This feedback mechanism allows dual frequency versatility while preventing excessive reactive power accumulation that would overload the shared cable infrastructure.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control circuit may selectively reduce power at one or both frequencies when the combined reactive load approaches dangerous levels. This partial action approach maintains operational versatility while preventing harmful overloads on passive components shared by both frequency systems.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS9684327B2Protecting passive HF generator components
Publication Date: 2017.06.20 TRUMPF PATENTABTEILUNG
  • US9684327B2 patent drawing
  • US9684327B2 patent drawing
  • US9684327B2 patent drawing

AI summary

In one aspect, a method includes protecting passive components connected to a high-frequency generator. In another aspect, a system includes a high-frequency generator having an HF source generating a high-frequency power signal at a fundamental frequency, and having a first control circuit which is fed with a signal related to an HF power transmitted by a high-frequency cable between the high-frequency generator and a load.