High-Loading Lithium Secondary Battery Electrolyte for Hot Cycling

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Solution Overview

Problem

Existing lithium secondary batteries face challenges with structural instability and low energy density due to the use of lithium-containing cobalt oxide and nickel-based lithium transition metal oxides, leading to issues like structural deformation, oxygen release, and rapid performance degradation at high temperatures, especially in applications requiring high output, such as electric vehicles.

Innovation Solution

A lithium secondary battery design incorporating a high-loading positive electrode with lithium iron phosphorous oxide, a specific electrolyte composition including a cyclic lactone compound and lithium nitrate, and a sulfonyl imide compound to enhance electrolyte impregnation and charge transfer properties, forming a stable film on the electrode surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If a high-loading electrode is designed to increase the degree of application of active material and increase electrode density, then energy density is improved, but electrolyte impregnation properties are degraded

Engineering Contradiction:
Improveenergy densityVSAvoidelectrolyte impregnation properties
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent changes the physical and chemical parameters of the electrolyte by introducing a cyclic carboxylate component with specific molecular structure and properties. This component has high dielectric constant and strong solvation ability, which modifies the electrolyte's viscosity, ion conductivity, and wetting characteristics to enable effective impregnation of high-loading electrodes

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electrolyte system by combining cyclic carboxylate (such as γ-butyrolactone) with conventional carbonate solvents and lithium salts. This composite approach leverages the complementary properties of different components: cyclic carboxylate provides high dielectric constant and solvation ability, while carbonate solvents provide low viscosity and good ion mobility

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If lithium-containing cobalt oxide or nickel-based lithium transition metal oxide is used as positive electrode active material to achieve high energy density and output, then energy density and output properties are improved, but structural stability deteriorates at high temperature and high voltage

Engineering Contradiction:
Improveenergy densityVSAvoidstructural stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The cyclic carboxylate component acts as an intermediary between the positive electrode active material and the electrolyte. It forms a stable interfacial layer that prevents direct contact and harmful reactions between the electrolyte and the electrode material, thereby protecting the structural stability of lithium-containing cobalt oxide or nickel-based lithium transition metal oxide at high temperature and high voltage conditions

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If the amount of electrode active material coated per area is increased to increase electrode density, then energy density is improved, but charge transfer properties are degraded due to insufficient porous structure

Engineering Contradiction:
Improveelectrode densityVSAvoidcharge transfer properties
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent utilizes the hydraulic properties of the cyclic carboxylate-based electrolyte to improve charge transfer. The electrolyte's low viscosity and high wetting ability enable it to penetrate deeply into the porous structure of high-loading electrodes, ensuring adequate electrolyte distribution and maintaining efficient lithium ion transport pathways even when electrode density is increased

Inventive Principle:
Principle #29Pneumatics and hydraulics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves electrolyte impregnation and charge transfer, maintaining high-temperature stability and cycle capacity retention, reducing resistance, and ensuring excellent cycle properties.

Implementation Method 1

a specific electrolyte composition including a cyclic lactone compound and lithium nitrate, and a sulfonyl imide compound to enhance electrolyte impregnation and charge transfer properties, forming a stable film on the electrode surface

Methodology Applied
Scientific EffectElectrochemical reaction:

Implementation Method 2

a specific electrolyte composition including a cyclic lactone compound and lithium nitrate, and a sulfonyl imide compound to enhance electrolyte impregnation and charge transfer properties

Methodology Applied
Scientific EffectIonic conduction:

Implementation Method 3

a specific electrolyte composition including a cyclic lactone compound and lithium nitrate, and a sulfonyl imide compound to enhance electrolyte impregnation and charge transfer properties

Methodology Applied
Scientific EffectCharge transfer:

Data Source

PatentEP4697428A1Lithium secondary battery
Publication Date: 2026.02.18 LG ENERGY SOLUTION LTD
  • EP4697428A1 patent drawing
  • EP4697428A1 patent drawing
  • EP4697428A1 patent drawing

AI summary

The present disclosure relates to a lithium secondary battery with improved high-temperature cycle properties, and specifically, in a lithium secondary battery including a positive electrode, a negative electrode, a separator, and an electrolyte, the positive electrode includes a lithium iron phosphorous oxide as a positive electrode active material, wherein the loading amount of the positive electrode is 32 mg/cm2 to 60 mg/cm2, and the electrolyte includes a lithium salt, a first organic solvent, a second organic solvent, a first additive, and a second additive, wherein the first organic solvent is a cyclic lactone compound, the second organic solvent is a carbonate-based organic solvent, the first additive is a lithium nitrate (LiNO3), and the second additive is a sulfonyl imide compound.