High-Ni NCM Cathode Coating for Thermal Stability at High Voltage

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Solution Overview

Problem

High-Ni NCM-based lithium composite transition metal oxides face challenges with thermal stability and capacity retention due to rapid oxygen deintercalation, leading to structural instability and performance deterioration, especially at high voltages.

Innovation Solution

A method involving the preparation of a high-Ni NCM-based positive electrode active material with a fluorine and boron coating, achieved through dry mixing and heat treatment of lithium composite transition metal oxides with MgF2 and H3BO3, to enhance surface stability and electrochemical properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the nickel content in NCM-based lithium composite transition metal oxide is increased to 60 mol% or more, then the capacity is improved, but the thermal stability deteriorates due to rapid oxygen deintercalation and structural instability

Engineering Contradiction:
ImprovecapacityVSAvoidthermal stability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

A coating layer comprising fluorinated boron-containing compound is introduced as an intermediary between the high-Ni NCM-based lithium composite transition metal oxide and the external environment. This coating layer mediates the interaction by suppressing oxygen deintercalation and preventing direct contact between the electrolyte and the unstable high-Ni material surface, thereby resolving the contradiction between high capacity and thermal stability

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention creates a composite structure by combining high-Ni NCM-based lithium composite transition metal oxide with a fluorinated boron-containing compound coating layer. This composite material approach allows the core high-Ni material to provide high capacity while the coating layer provides thermal stability and structural protection, effectively resolving the contradiction between capacity and reliability

Inventive Principle:
Principle #40Composite materials

2Reliability

If a coating technique is applied to suppress oxygen deintercalation and improve thermal stability, then the stability is improved, but the capacity and output properties deteriorate due to coating material resistance

Engineering Contradiction:
Improvethermal stabilityVSAvoidcapacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The invention optimizes the coating parameters by controlling the thickness, composition ratio, and fluorine content of the boron-containing compound coating layer. By adjusting these parameters, the coating provides sufficient thermal stability while maintaining adequate lithium ion and electron transport, thus resolving the contradiction between stability and capacity

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The coating layer is applied selectively on the surface of the high-Ni NCM-based lithium composite transition metal oxide particles, providing localized protection where oxygen deintercalation and electrolyte contact occur most frequently. This localized quality enhancement maintains the bulk material's high capacity properties while providing surface-level thermal stability

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If the charge depth is increased to utilize the high capacity of nickel-rich material, then the capacity is improved, but the structural stability deteriorates due to lattice collapse from oxygen deintercalation

Engineering Contradiction:
ImprovecapacityVSAvoidlattice structure stability
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The fluorinated boron-containing compound coating layer is applied in advance before the high-Ni NCM-based lithium composite transition metal oxide undergoes deep charging. This preliminary protective action prevents oxygen deintercalation and lattice collapse during subsequent deep charge cycles, enabling the material to achieve its full capacity potential without structural degradation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The coating layer acts as a cushioning barrier that absorbs and mitigates the harmful effects of oxygen deintercalation and electrolyte contact before they can cause lattice collapse. This beforehand cushioning allows the material to withstand deep charging conditions that would otherwise lead to structural failure

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively suppresses resistance increase and output reduction, while ensuring excellent thermal stability and electrochemical performance even at high voltages of 4.3 V or higher, thereby improving the structural and chemical stability of the battery.

Implementation Method 1

subjecting the lithium composite transition metal oxide, MgF2 as a fluorine (F) coating source, and a boron (B) coating source to dry mixing and heat treatment to form a coating portion on the particle surface

Methodology Applied
Scientific EffectDeposition: Deposition (physical)

Implementation Method 2

The deintercalated oxygen reacts with an electrolyte to change the intrinsic properties of a material, and has a problem of causing the instability of a lattice structure

Methodology Applied
Scientific EffectChemical bonding: Chemical Bonding

Data Source

PatentUS11876157B2Positive electrolyte active material for secondary battery, preparation method thereof, and lithium secondary battery including same
Publication Date: 2024.01.16 LG CHEM LTD
  • US11876157B2 patent drawing
  • US11876157B2 patent drawing

AI summary

A method for preparing a positive electrode active material for a secondary battery is provided. The method includes preparing a lithium composite transition metal oxide including nickel, cobalt, and manganese (Mn), wherein the content of the nickel in the total content of the transition metal is 60 mol % or greater. The lithium composite transition metal oxide, MgF2 as a fluorine (F) coating source, and a boron (B) coating source undergoes dry mixing and heat treatment to form a coating portion on the particle surface of the lithium composite transition metal oxide. In addition, a positive electrode active material prepared as described above, is also provided.