High Resistivity Wafer for 5G RF Parasitic Coupling

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Solution Overview

Problem

Traditional semiconductor-on-insulator (SOI) substrates have resistivity that is not high enough to effectively support the demands of 5G cellular mobile communication RF devices, leading to parasitic coupling issues.

Innovation Solution

A semiconductor structure with a high resistivity wafer is developed, using an insulating material like glass or quartz, which is bonded to a device wafer with an interlayer dielectric layer and a conductive pad, providing a resistivity greater than 10^9 Ohm meters, and a method involving dielectric and conductive layer formation and bonding processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional silicon-on-insulator (SOI) substrate is used, then standard IC technology can be applied, but the resistivity is not high enough for 5G RF devices

Engineering Contradiction:
ImproveresistivityVSAvoidfabrication complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent uses a composite structure combining a silicon device layer with a high-resistivity silicon substrate (greater than 10^9 ohm-cm). This composite approach maintains compatibility with standard silicon processing while achieving the high resistivity needed for 5G RF applications, thereby resolving the contradiction between reliability and ease of manufacture.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If high resistivity wafer is used, then parasitic coupling is reduced, but fabrication process becomes more complex

Engineering Contradiction:
Improveparasitic couplingVSAvoidfabrication process
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent changes the resistivity parameter of the substrate to greater than 10^9 ohm-cm, which fundamentally reduces parasitic coupling effects in RF devices. By adjusting this material parameter rather than changing the overall device architecture, the fabrication process remains relatively simple while achieving the desired reduction in harmful parasitic coupling.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides improved resistivity for RF devices, enhancing their efficiency and reducing parasitic coupling, while using readily available materials and a simpler fabrication process compared to traditional high-resistivity silicon substrates.

Implementation Method 1

a dielectric layer encapsulating the high resistivity wafer, wherein the dielectric layer contacts the interlayer dielectric layer

Methodology Applied
Scientific EffectDielectric insulation: Dielectric

Implementation Method 2

The bonding process includes bonding the dielectric layer on the second front side to the interlayer dielectric layer

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS10679944B2Semiconductor structure with high resistivity wafer and fabricating method of bonding the same
Publication Date: 2020.06.09 UNITED MICROELECTRONICS CORP
  • US10679944B2 patent drawing
  • US10679944B2 patent drawing
  • US10679944B2 patent drawing

AI summary

A semiconductor structure with a high resistivity wafer includes a device wafer. The device wafer includes a front side and a back side. A semiconductor element is disposed on the front side. An interlayer dielectric covers the front side. A high resistivity wafer consists of an insulating material. A dielectric layer encapsulates the high resistivity wafer. The dielectric layer contacts the interlayer dielectric.