Programmable High-Voltage Inverter for Orthogonal Field Switching

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Solution Overview

Problem

Current high-voltage power supplies for driving phase transitions in multiferroic materials are limited by low output voltage and frequency, inability to generate orthogonal field directions, and lack of programmability, making them unsuitable for advanced synchrotron and ultrafast laser experiments.

Innovation Solution

A high-voltage power supply system incorporating a microcontroller, digital-to-analog converter, high-voltage DC-DC converter, function generator with MOSFET switches, and a triggering circuit with reed relay switches and Darlington arrays, capable of producing programmable high-voltage square waves up to 1000 V and frequencies in the kHz range, with orthogonal field direction control and compatibility with multiferroic samples.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a low-voltage programmable power supply with operational amplifiers is used, then the system is simple and stable, but the output voltage is constrained to low levels (0-24V) and cannot reach the required 1 kV level

Engineering Contradiction:
Improvesystem simplicityVSAvoidoutput voltage level
Core Design Contradiction:
Device complexityVSTemperature

Solution Approach 1:

The system is divided into separate functional modules: a low-voltage control section (Arduino with DACs and operational amplifiers) and a high-voltage generation section (H-bridge inverter with MOSFETs). The low-voltage section generates control signals while the high-voltage section, powered by a separate 48V power source, generates the required high-voltage output through the inverter circuitry.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The Arduino microcontroller acts as an intermediary between the user interface and the high-voltage generation system. It processes user inputs, generates appropriate PWM control signals, and regulates the high-voltage output through the H-bridge inverter, enabling safe and precise high-voltage control without direct human interaction with high-voltage components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a fixed-voltage power supply is used, then the system is stable and reliable, but it lacks the flexibility to generate programmable voltages up to 1 kV with kHz-MHz frequencies

Engineering Contradiction:
Improvesystem stabilityVSAvoidprogrammable voltage and frequency range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system transitions from static voltage output to dynamic, programmable voltage and frequency control. The Arduino microcontroller enables real-time adjustment of output parameters through PWM modulation of the H-bridge inverter, allowing the system to adapt voltage levels and frequencies programmatically while maintaining stable operation through controlled feedback.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system enables dynamic changes in output parameters (voltage, frequency, waveform) through programmable control. The Arduino microcontroller modifies operational parameters in real-time based on user requirements, transforming the power supply from a fixed-output device to a versatile, programmable high-voltage source capable of operating across wide parameter ranges.

Inventive Principle:
Principle #35Parameter changes

3Extent of automation

If a 2-channel programmable voltage regulator with DACs is used, then the system can be controlled digitally, but the output voltage remains limited by the nominal values of operational amplifiers and cannot exceed 24V

Engineering Contradiction:
Improvedigital control capabilityVSAvoidmaximum output voltage
Core Design Contradiction:
Extent of automationVSTemperature

Solution Approach 1:

The system replaces direct digital-to-high-voltage conversion with a two-stage approach: first, the Arduino DACs generate low-voltage control signals; second, these control signals modulate the H-bridge inverter switches (MOSFETs) to generate high-voltage output. This substitution of direct conversion with indirect PWM-based inversion enables high-voltage generation while preserving digital control capabilities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If the waveform is interrupted during application from one direction, then the system can change field direction orthogonally, but there is amplitude loss and discontinuity

Engineering Contradiction:
Improveorthogonal field direction controlVSAvoidwaveform continuity and amplitude stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The H-bridge inverter circuit enables periodic switching between different output polarities through controlled MOSFET activation sequences. This periodic action allows the system to generate continuous alternating waveforms with orthogonal field direction changes, maintaining amplitude stability through synchronized switching that prevents waveform interruption or discontinuity.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and programmable high-voltage generation for advanced experimental setups, enhancing data acquisition efficiency and expanding the capabilities of synchrotron and ultrafast laser experiments with multiferroic materials.

Implementation Method 1

a digital-to-analog converter in communication with the microcontroller

Methodology Applied
Scientific EffectDigital-to-analog conversion:

Implementation Method 2

a high-voltage DC-DC converter in communication with the digital-to-analog converter

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 3

the function generator includes a high-voltage inverter including one or more MOSFET switches

Methodology Applied
Scientific EffectMOSFET switching:

Implementation Method 4

a high-voltage inverter including one or more MOSFET switches

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 5

The triggering circuit includes one or more high-voltage electromechanical switches

Methodology Applied
Scientific EffectElectromechanical switching: Relay

Data Source

PatentUS20220393599A1High-voltage power supply system
Publication Date: 2022.12.08 RENESSELAER POLYTECHNIC INST
  • US20220393599A1 patent drawing
  • US20220393599A1 patent drawing
  • US20220393599A1 patent drawing

AI summary

A high-voltage power supply system including a high-voltage regulator, a function generator, and a triggering circuit. The high-voltage regulator includes a microcontroller, a digital-to-analog convertor in communication with the microcontroller, and a high-voltage DC-DC converter in communication with the digital-to-analog converter. The function generator includes a high-voltage inverter including one or more MOSFET switches. The high-voltage inverter is in communication with the microcontroller of the high-voltage regulator. The triggering circuit includes one or more high-voltage electromechanical switches.