Hoistable Cutter With Guiding Frame for Remote Aerial Line Cutting

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Solution Overview

Problem

Maintenance and decommissioning of remote and inaccessible aerial power and communication transmission lines are challenging and dangerous for ground personnel due to their location and terrain, requiring an alternative cutting device.

Innovation Solution

A hoistable cutting device with a guiding frame and self-centering cutter mechanism that can be suspended from a crane or helicopter, featuring a mounting frame, anchor point, cutter with opposing blades, and a power supply, allowing for remote operation and self-cancelling cutting forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If ground-based equipment and techniques are used for maintenance and decommissioning of transmission lines, then traditional ground personnel can perform operations, but it becomes challenging and dangerous when transmission lines span remote areas, rugged terrain, or valleys that are difficult to access

Engineering Contradiction:
Improveaccessibility to transmission linesVSAvoiddanger to ground personnel
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The cutting device transitions from ground-based operation to aerial suspension, moving the cutting action into the three-dimensional space above the transmission lines. The device is suspended from a helicopter or crane, allowing it to reach transmission lines across valleys and rugged terrain without requiring ground personnel to physically access difficult locations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The guiding frame acts as an intermediary component that facilitates engagement between the cutter and the transmission lines. It provides a guiding surface that funnels the transmission lines into the cutting position, enabling reliable cutting without direct manual handling by personnel.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If a suspended cutting device is used to reach remote aerial obstacles, then accessibility is improved, but the complexity of ensuring proper alignment and engagement of the cutter with the obstacle increases

Engineering Contradiction:
Improvealignment and engagementVSAvoidguiding mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The guiding frame provides a self-centering function where the transmission lines are funneled into the correct cutting position automatically as they contact the guiding surface. This self-aligning mechanism reduces the need for complex active control systems while ensuring proper engagement of the cutter with the transmission lines.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The guiding frame serves as an intermediary structure that mediates between the suspended cutter and the transmission lines. Its inclined guiding surface passively directs the transmission lines into the cutting zone, simplifying the alignment process without requiring complex positioning mechanisms.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the cutter is designed to engage aerial obstacles from above, then remote locations are accessible, but ensuring unrestricted engagement of the obstacle by the cutter becomes more difficult

Engineering Contradiction:
Improvecutting efficiencyVSAvoidunrestricted engagement
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

Instead of having the cutter ascend to meet the transmission lines, the design allows the transmission lines to descend and engage the cutter from above. The guiding frame's inclined surface directs the transmission lines downward into the cutting position, reversing the traditional engagement direction and enabling unrestricted engagement from aerial positions.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The cutter is positioned to engage transmission lines from the aerial dimension rather than ground level. The guiding frame extends vertically to provide engagement surfaces that accommodate transmission lines approaching from above, enabling cutting operations in previously inaccessible aerial locations.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS12036619B2Hoistable cutter
Publication Date: 2024.07.16 ASCENT HELICOPTERS LTD
  • US12036619B2 patent drawing
  • US12036619B2 patent drawing
  • US12036619B2 patent drawing

AI summary

A device for cutting an aerial obstacle includes a mounting frame; an anchor point for attachment to a hoist; a cutter mounted to the mounting frame, the cutter having opposing cutting blades for engaging and cutting the obstacle when positioned therebetween; a power supply mounted to the mounting frame, the power supply providing power to the cutter for actuating the cutting blades; and a guiding frame extending from the mounting frame, the guiding frame providing an inner guiding surface for directing the obstacle to a position between the opposing cutting blades of the cutter. The device is usable for cutting aerial obstacles, such as cables, beams and/or branches.