Hole Conduction Layer Using Functionalized Carbon Nanotubes

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Solution Overview

Problem

Conventional charge transport components in perovskite solar cells suffer from low charge carrier mobility and thermal instability, leading to efficiency losses and degradation, especially when exposed to heat and moisture.

Innovation Solution

Embedding carbon nanotubes functionalized with a semiconducting polymer in an electrically insulating matrix to create a charge transport component that enhances mobility while providing thermal and mechanical stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If amorphous organic hole-conductors like spiro-OMeTAD are used, then solubility and infiltration into mesoporous films are improved, but charge carrier mobility remains low and light absorption losses increase

Engineering Contradiction:
Improveinfiltration capabilityVSAvoidcharge carrier mobility
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent uses a composite structure combining amorphous organic hole-conductor with nanocrystalline semiconductor particles. The nanocrystalline phase provides high charge carrier mobility pathways while the amorphous matrix maintains good infiltration capability and solubility. This composite approach resolves the contradiction by allowing both materials to contribute their respective advantages.

Inventive Principle:
Principle #40Composite materials

2Reliability

If amorphous organic hole-conductors are oxidatively doped to increase carrier density, then conductivity is improved, but light absorption losses in the visible to near IR region increase

Engineering Contradiction:
ImproveconductivityVSAvoidlight absorption losses
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent creates localized conductive pathways through nanocrystalline semiconductor particles dispersed in the amorphous matrix. Instead of uniformly doping the entire material (which causes broad light absorption), the conductive regions are localized to the nanocrystalline domains. This allows conductivity improvement through controlled doping of specific regions while minimizing parasitic light absorption in the bulk material.

Inventive Principle:
Principle #3Local quality

3Reliability

If perovskite films are exposed to high temperatures for prolonged periods, then device testing is completed, but the films discolour and transform from CH3NH3PbI3-xClx to PbI2 indicating thermal degradation

Engineering Contradiction:
Improvethermal stabilityVSAvoidperovskite phase stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent introduces an amorphous organic hole-conductor layer as an intermediary between the perovskite photoactive layer and the external environment. This layer acts as a protective barrier that stabilizes the perovskite interface, preventing direct exposure to thermal stress and moisture. The amorphous structure provides flexibility and adhesion, maintaining interfacial stability during thermal cycling and preventing phase transformation to PbI2.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves charge transport with high efficiency and stability, maintaining device performance even after prolonged heat exposure and improving power conversion efficiency beyond 15%, with perovskite films showing resilience to thermal and mechanical stress.

Implementation Method 1

Carbon nanotubes (CNTs), for instance single-walled carbon nanotubes (SWNTs), exhibit outstanding charge carrier transport characteristics

Methodology Applied
Scientific EffectCharge carrier transport: Conduction (electrical)

Implementation Method 2

an electrically insulating matrix which provides good charge carrier mobilities and which does not cause significant light absorption losses in the device

Methodology Applied
Scientific EffectThermal insulation: Thermal Insulation

Implementation Method 3

the doped hole-conductors generally absorb light strongly in the visible to near IR region, contributing parasitic absorption losses to the solar cell

Methodology Applied
Scientific EffectLight absorption: Absorption (EM radiation)

Data Source

PatentEP3132474B1Hole conduction layer
Publication Date: 2020.03.11 OXFORD UNIVERSITY INNOVATION LTD
  • EP3132474B1 patent drawingFigure 1
  • EP3132474B1 patent drawingFigure 2
  • EP3132474B1 patent drawingFigure 3

AI summary

The invention provides a photovoltaic device comprising a component for transporting charge, which component comprises an electrically insulating matrix and, disposed in said matrix, carbon nanotubes functionalized with a semiconducting polymer. The invention also provides a process for producing a photovoltaic device, which photovoltaic device comprises a component for transporting charge, which component comprises an electrically insulating matrix and, disposed in said matrix, carbon nanotubes functionalized with a semiconducting polymer, which process comprises: (a) providing a substrate and, disposed on a surface of the substrate, carbon nanotubes functionalized with a semiconducting polymer; and (b) disposing an electrically insulating matrix onto the carbon nanotubes functionalized with a semiconducting polymer.