Hollow Shield Wireless Power Transmission Device

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Solution Overview

Problem

Existing power transfer systems for wireless charging face challenges in maintaining a compact size due to the increased height of power transmission devices, which can lead to inefficiencies and longer charging times if the natural frequencies of the power transmission and reception units are not closely matched.

Innovation Solution

A power transfer system with a power transmission device featuring a hollow-shaped shield that allows electromagnetic waves to pass through on one side, while a shield member on the opposite side prevents electromagnetic wave leakage, and a power reception device with a similar configuration, ensuring the natural frequencies of both units are within 10% of each other to enhance efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a shield box is used to surround the power transmission unit with shield members on all sides, then electromagnetic wave leakage is prevented, but the device height increases

Engineering Contradiction:
Improveelectromagnetic wave leakageVSAvoiddevice height
Core Design Contradiction:
Object-affected harmful factorsVSLength of stationary object

Solution Approach 1:

The invention extracts the shield member from the traditional enclosed shield box configuration and repositions it to only the opposite side of the power transmission unit. This selective placement removes unnecessary shielding components while maintaining the essential function of preventing electromagnetic wave leakage in the critical direction, thereby reducing device height.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention applies shielding locally rather than uniformly throughout the entire structure. By placing the shield member only on the opposite side where electromagnetic wave leakage is most problematic, the solution achieves effective leakage prevention with minimal structural impact, avoiding the need for a complete enclosed shield box.

Inventive Principle:
Principle #3Local quality

2Productivity

If the natural frequencies of power transmission and reception units are not closely matched, then frequency matching requirements are relaxed, but power transfer efficiency decreases and charging time increases

Engineering Contradiction:
Improvecharging speedVSAvoidfrequency matching precision
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The invention implements a feedback mechanism where the control unit monitors the coupling coefficient between power transmission and reception units and adjusts the operating frequency accordingly. This feedback system ensures that the natural frequencies remain closely matched during operation, maintaining high power transfer efficiency and fast charging speeds without requiring extremely precise initial frequency matching.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents the increase in size of the power transmission device, improves power transfer efficiency, and reduces charging time by maintaining a close match between the natural frequencies of the power transmission and reception units.

Implementation Method 1

a power transmission unit (28) and a power reception unit (27) that transmit and receive electric power to and from each other in a contactless manner through electromagnetic waves that oscillate at a specific frequency

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

a power transmission unit (28) and a power reception unit (27) that transmit and receive electric power to and from each other in a contactless manner through electromagnetic waves that oscillate at a specific frequency

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9917478B2Power transmission device, power reception device and power transfer system
Publication Date: 2018.03.13 TOYOTA JIDOSHA KK
  • US9917478B2 patent drawing
  • US9917478B2 patent drawing
  • US9917478B2 patent drawing

AI summary

A power transmission device includes a power transmission unit transmitting electric power in a contactless manner to a power reception unit provided outside; and a power transmission-side shield formed in a hollow shape and provided so as to surround the power transmission unit. An electromagnetic wave can pass through a region on a side opposite to a region where the power reception unit is located across the power transmission-side shield. The power transmission-side shield is provided with a shield member on a side opposite to the power transmission unit across the power transmission-side shield.