Hospital Bed Caster Brake Control System

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Solution Overview

Problem

Healthcare facility beds often pose a risk of patient injury due to forgotten brakes, which can cause the bed to move unexpectedly, especially with older or disoriented patients, leading to falls and severe consequences.

Innovation Solution

A brake control assembly that automatically engages the caster brake after a predetermined period of inactivity, using a sensor to detect the disengaged status of the brake and a controller to apply power to the brake mechanism, ensuring the bed remains secure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the bed is equipped with wheels that can turn around horizontal and vertical axes for easy movement, then the ease of operation is improved, but the reliability deteriorates because the bed may move unexpectedly when brakes are forgotten

Engineering Contradiction:
Improveease of movementVSAvoidbed stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The brake control system automatically applies the brakes after a predetermined period of inactivity detected by the sensor, performing the safety action before a potential fall can occur. This preliminary automatic braking action eliminates the need for manual brake application and ensures bed stability is restored even if the caregiver forgets to apply brakes manually.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If manual brake control is used requiring caregiver attention, then the device complexity is reduced, but the reliability deteriorates due to human error and forgotten brakes

Engineering Contradiction:
Improvecontrol mechanism simplicityVSAvoidbrake application reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The brake control system is self-regulating, using the sensor to detect bed movement and automatically controlling the brake engagement without requiring continuous human intervention. The system monitors its own state and takes corrective action automatically, eliminating reliance on human memory and attention while maintaining relatively simple mechanical brake components.

Inventive Principle:
Principle #25Self-service

3Reliability

If automatic brake engagement is implemented using sensor and controller, then the reliability is improved by preventing forgotten brakes, but the device complexity increases

Engineering Contradiction:
Improvepatient safetyVSAvoidbrake control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces manual mechanical brake control with an automated system using a sensor (optical, magnetic, or capacitive) and electronic controller to detect bed movement and trigger brake engagement. This substitution of mechanical human operation with sensor-based detection and electronic control achieves higher reliability while the added complexity is confined to the control system rather than the mechanical brake structure itself.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentEP2616254B1Braking system for a hospital bed
Publication Date: 2015.06.17 LINET SPOL
  • EP2616254B1 patent drawingFigure 1
  • EP2616254B1 patent drawingFigure 2
  • EP2616254B1 patent drawingFigure 3

AI summary

An assembly controls brakes on beds for use in healthcare facilities. The bed comprises at least one caster device supporting a base frame in relation to a supporting surface. The caster device has a caster brake. A brake control assembly is operatively engageable with the caster brake to engage the caster brake. The brake control assembly comprises a sensor for sensing a status condition of the caster brake. A controller is connected to the sensor. The controller causes engagement of the caster brake when the sensor senses the status condition for a predetermined period of time.