Appliance Housing Support-Point Sensor for Accurate Temperature Sensing

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Solution Overview

Problem

Existing temperature sensors in electrical appliances are often inaccurately positioned, either far from components or not reliably insulated, occupying valuable space and compromising the precision and reliability of temperature measurement.

Innovation Solution

A housing design with a temperature sensor integrated in the region of a support point, providing direct thermal contact and electrical insulation, using materials with specific thermal and electrical properties to ensure precise and space-efficient temperature sensing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the temperature sensor is placed on the heat sink, then the temperature measurement is easier to implement, but the measurement accuracy deteriorates due to being far from the components

Engineering Contradiction:
Improveease of temperature sensor placementVSAvoidtemperature measurement accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The housing body serves as an intermediary structure that brings the temperature sensor into close proximity with the electrical component through the support point arrangement, while the housing material provides electrical insulation. This mediator approach enables accurate temperature measurement near the component without direct electrical contact issues.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If the temperature sensor is placed inside the module on the circuit carrier, then the temperature measurement accuracy improves, but the electrical insulation reliability deteriorates and valuable space is occupied

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidelectrical insulation reliability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The housing body acts as an intermediary structure that holds the temperature sensor close to the electrical component through the support point, achieving accurate temperature measurement while maintaining electrical insulation through the housing material, without occupying circuit carrier space.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The temperature sensor is positioned in a different spatial dimension (outside the module, attached to the housing body at the support point) rather than on the circuit carrier plane, enabling close thermal contact with the component while maintaining electrical insulation and avoiding circuit carrier space occupation.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Measurement precision

If the temperature sensor is placed close to the electrical component, then the temperature measurement accuracy improves, but the electrical insulation difficulty increases

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidelectrical insulation complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The housing body serves as an intermediary structure between the temperature sensor and the electrical component, enabling close proximity for accurate temperature measurement while the housing material itself provides the electrical insulation function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The housing body has different functional properties at different locations: at the support point it provides thermal contact for temperature sensing, while the housing material generally provides electrical insulation. This local differentiation of properties enables both accurate measurement and electrical safety.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Accurate temperature measurement of electrical components is achieved while minimizing space usage and ensuring reliable electrical insulation, thereby extending component lifespan and improving appliance performance.

Implementation Method 1

The temperature sensor (6) is arranged in the region of the support point (4)

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12520438B2Housing and electrical appliance
Publication Date: 2026.01.06 SIEMENS AG
  • US12520438B2 patent drawing
  • US12520438B2 patent drawing
  • US12520438B2 patent drawing

AI summary

The invention relates to a housing (1) for an electrical appliance (20) comprising a housing body (2) which at least partially houses an electrical component (3) of the electrical appliance (20), the housing body (2) having at least one support point (4) for being supported on a plate (5) to which the electrical component (3) is connected, the housing (1) also having at least one temperature sensor (6) for sensing the temperature of the plate (5), each temperature sensor (6) being arranged in the housing body (2) in the region of a support point (4). The invention also relates to an electrical appliance (20) comprising at least one electrical component (3), at least one plate (5), which is connected in each case to the electrical component (3), and at least one housing (1) of the aforementioned kind, the housing body (2) being supported at the support point (4) on the plate (5). In order to provide, amongst other things, an improved electrical appliance (20), it is proposed that the housing body (2) has, in each case, a single-pole electrical line (9) to the temperature sensor (6).