Humanoid Metrology Robot With Mobile Reality Capture Accuracy

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Solution Overview

Problem

Existing mobile robots for reality capture lack the precision and flexibility required for metrology-grade geometric measurements, as they often have limited measurement accuracy and mobility issues that hinder the recognition of objects or deformations within environments, such as partially open windows and doors.

Innovation Solution

A humanoid robot design with mechanically actuated legs, arms, and a head, equipped with swappable batteries, metrology-grade sensors, and advanced scanning capabilities, enabling precise locomotion and data acquisition, including self-balancing and autonomous battery replacement, to facilitate efficient and flexible metrology operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a mobile robot is used for reality capture and surveillance, then mobility and flexibility are improved, but measurement precision deteriorates

Engineering Contradiction:
ImprovemobilityVSAvoidmeasurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces traditional mechanical measurement systems (CMM, articulated arms) with a mobile robot platform that integrates laser scanners and cameras. The robot uses optical and electromagnetic fields for measurement instead of mechanical contact, enabling mobility while maintaining measurement capabilities through non-contact sensing technologies.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a coordinate transformation system and reference frame alignment mechanism as intermediaries between the mobile robot's sensor data and the fixed measurement coordinate system. This mediator layer enables the robot to achieve metrology-grade accuracy by mathematically transforming mobile sensor readings into a stable reference framework.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If metrology-grade measurement accuracy is achieved, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a multi-functional integrated platform that combines laser scanning, imaging, navigation, and measurement capabilities in a single mobile robot system. This universal device replaces multiple separate instruments (laser scanner, camera, GPS, measurement device) with one unified system, reducing overall complexity while maintaining high measurement precision.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the sensor suite, navigation system, and measurement processing into an integrated mobile platform. By combining these previously separate systems into one unified robot platform with centralized control and data fusion, the patent reduces the complexity of managing multiple independent devices while achieving metrology-grade measurements.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If a mobile robot structure with moveable parts is used, then adaptability is improved, but measurement stability deteriorates

Engineering Contradiction:
ImproveflexibilityVSAvoidmeasurement stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The patent replaces mechanical linkages and physical connections with optical and electromagnetic sensing systems. The mobile robot uses laser ranges and camera images to measure environmental features without mechanical contact, eliminating the instability introduced by moveable mechanical parts while maintaining adaptability to various measurement scenarios.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a stable virtual reference coordinate system as an intermediary between the mobile robot's changing physical position and the measurement requirements. This mathematical reference frame remains stable despite the robot's movement, providing a consistent basis for measurements while the robot adapts its position and orientation as needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS20250303581A1Mobile Robot providing Reality Capture and Metrology Grade geometric measurement for supporting Surveillance and Metrology Applications
Publication Date: 2025.10.02 HEXAGON ROBOTICS GMBH
  • US20250303581A1 patent drawing
  • US20250303581A1 patent drawing
  • US20250303581A1 patent drawing

AI summary

The invention relates generally to a mobile robot, e.g. a humanoid robot, configured to provide reality capture and metrology grade geometric measurement, e.g. to generally support infrastructure surveillance and/or to support workflows in the field of metrology. Aspects of the mobile robot, inter alia, relate to providing increased accuracy of metrology grade devices to overcome deficiencies in mobile reality capture. On the other hand, benefits of mobility provided by mobile robots are transformed to the field of metrology while maintaining metrology grade accuracy.