Capacitive Humidity Sensor Parasitic Capacitance Management

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Solution Overview

Problem

Capacitive humidity sensors face inaccuracies due to parasitic capacitance caused by water condensation, leading to erroneous humidity readings, and existing solutions to prevent condensation are costly and not always feasible.

Innovation Solution

The sensor design redirects parasitic capacitance caused by water condensation to a different part of the circuit by incorporating a P-well and P-plus layer around the perimeter of the substrate, which is fabricated using standard silicon wafer processing techniques, thereby increasing the total capacitance value and providing more accurate humidity measurements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional capacitive humidity sensor structure is used, then manufacturing cost is reduced, but measurement precision deteriorates due to parasitic capacitance from water condensation

Engineering Contradiction:
Improvehumidity measurement accuracyVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent converts the harmful parasitic capacitance effect into a beneficial measurement mechanism. By intentionally creating a controlled parasitic capacitance path through the P-well and P-plus layer structure, the sensor uses the condensation-induced capacitance change as the measurement signal itself, transforming the harmful effect into the useful sensing mechanism while maintaining structural simplicity

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The P-well and P-plus layer structure acts as an intermediary element that mediates between the condensation water and the measurement circuit. This intermediate structure provides a controlled path for parasitic capacitance that isolates the harmful effect from the main sensing capacitors, allowing accurate humidity measurement even in the presence of condensation

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If measures are taken to prevent water condensation, then measurement precision is improved, but manufacturing cost increases

Engineering Contradiction:
Improvehumidity measurement accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

Instead of preventing condensation through costly heating elements or protective coatings, the patent accepts condensation as inevitable and converts its harmful parasitic capacitance effect into a useful measurement signal. The P-well/P-plus structure enables the sensor to measure humidity accurately through the condensation-induced capacitance changes, eliminating the need for expensive anti-condensation measures

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The sensor structure serves itself by using the condensation water rather than fighting against it. The P-well and P-plus layer configuration allows the condensation to naturally form and create the measurement signal, making the system self-sufficient without requiring additional active components or complex protection mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for accurate humidity measurement even in the presence of water condensation without additional costs, as the P-well and P-plus layers are integrated within the existing fabrication process, enhancing the sensor's reliability and precision.

Implementation Method 1

parasitic capacitance caused by water condensation

Methodology Applied
Scientific EffectParasitic capacitance: Parasitic Capacitance

Implementation Method 2

The absorption of water into a sensor structure causes a number of physical changes in the active polymer

Methodology Applied
Scientific EffectAbsorption: Absorption (physical)

Implementation Method 3

The result is a change in the capacitance value of the sensor

Methodology Applied
Scientific EffectDielectric constant change: Dielectric

Implementation Method 4

the sensor detects humidity by detecting changes in capacitance between the pair of electrodes

Methodology Applied
Scientific EffectCapacitance measurement: Capacitance

Data Source

PatentUS7683636B2Structure for capacitive balancing of integrated relative humidity sensor
Publication Date: 2010.03.23 HONEYWELL INTERNATIONAL INC
  • US7683636B2 patent drawing
  • US7683636B2 patent drawing
  • US7683636B2 patent drawing

AI summary

An improved relative humidity sensor apparatus that provides a more accurate measurement of humidity in the presence of water condensation. A series capacitive sensor includes a thin porous platinum top plate, a humidity sensitive polyimide dielectric, and two metal bottom plates on a semiconductor substrate. The two capacitors can be wired in series such that the metal bottom plates form independent, electrically driven connections. The thin top layer can form a top plate. Changes in humidity affect the humidity sensitive dielectric thereby causing changes in the capacitive value. A P-well layer and a P-plus layer can be added at the perimeter of the substrate to create a path for a parasitic capacitance caused by water condensation to connect to one or more connection nodes, thereby preventing erroneous measurements of humidity in the presence of water condensation.